Sharif Digital Repository

Microstructural development and phase formation at the interface of yttria stabilized zirconia (3Y-TZP)/430L stainless steel composite layers produced by co-sintering method were studied by SEM, HRTEM, micro-focus XRD, and EPMA. Formation of a rich chromium boundary layer at the interface was noticed, which revealed Cr aggregation at the interface at the elevated temperatures. Misfit dislocations were also observed at the joint interface to tackle the mismatch crystallographic orientations between the ceramic and metal layer. The results of the micro-focus XRD showed formation of no new phases at the boundary zone. Microstructural studies also revealed a retarded grain growth in the... 

The mechanism of interface formation during sinter–joining of nanostructured yttria stabilized zirconia (27 nm) compacts with chromium powder was investigated. The effect of sintering atmosphere, i.e. argon or vacuum, was studied. Microstructural evaluation and phase formation was examined by scanning electron microscopy (SEM), electron probe micro-analysis (EPMA), and micro-focused X-ray diffraction (MFXRD) methods. It is shown that spreading and evaporation–condensation mechanisms are responsible for the interface formation. An improved joint shear-strength was obtained after sintering in vacuum (74 MPa) compared with argon (41 MPa). The result of MFXRD indicated formation of Cr-island at... 

Despite brilliant properties of glass ionomer cement (GIC), its weak mechanical property poses an obstacle for its use in medical applications. The present research aims to formulate hydroxyapatite/yttria-stabilized zirconia (HA/YSZ) in the composition of GIC to enhance mechanical properties and to improve fluoride release of GIC. HA/YSZ was synthesized via a sol-gel method and characterized by applying X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), X-ray photo-emission spectroscopy (XPS) and simultaneous thermal analysis (STA) along with transmission electron microscopy (TEM) methods. The synthesized nanocomposite was mixed with GIC at a fixed composition of 5.... 

Addition of spinel (MgAl2O4) to Al2O3-ZrO2 composite inhibits alumina grain growth and produces phase boundaries that leads to formation of a ceramic matrix composite with special mechanical properties such as high temperature superplastic deformation. However, the room temperature mechanical properties of Alumina-zirconia-magnesia spinel composite (AZM) such as fracture toughness were rarely investigated by researchers. In this research the AZM nanocomposite powders were synthesized via the solution combustion method. The dense AZM composite samples were fabricated through gelcasting process. Phase analysis studies were performed on both powder and sintered samples and the effects of spinel... 

Addition of fine zirconia particles in the alumina matrix in order to produce ZTA composite is a well-known method for improving the mechanical properties of alumina ceramics such as flexural strength and fracture toughness. Increasing homogeneity and reducing alumina grain size are two key factors for achieving proper mechanical properties in this ceramic matrix composite. In this work two batches of ZTA powder precursor were prepared through mixing of alumina and zirconia by ball milling and in situ synthesis of ZTA composite via solution combustion method. The bending strength testing samples were fabricated through gel-casting process. The effects of different powder processing methods... 

The present work studied bioactive coatings on the surface of ceramic biomaterials. Zirconia toughened alumina (ZTA) composites containing 15 mol.-%. Partially stabilised zirconia was prepared after 1 h sintering at 1550°C. Apatite layers were then coated onto the surfaces of composites by the biomimetic method using 1·5-2 multiply concentrations of simulated body fluid (SBF). Before treatment in SBFs, a sodium silicate layer was employed as nucleating agent to induce the formation of a calcium phosphate layer. The effect of immersion time on the morphology of the precipitate was monitored with a scanning electron microscope. X dot maps revealed that there is a relationship between... 

Pechini process was used for preparation of three kinds of nanocrystalline powders of yttria-stabilized zirconia (YSZ): doped with 1.5 mol% nickel oxide, doped with 15 mol% ceria, and doped with 1.5 mol% nickel oxide plus 15 mol% ceria. Zirconium chloride, yttrium nitrate, cerium nitrate, nickel nitrate, citric acid and ethylene glycol were polymerized at 80 °C to produce a gel. XRD, SEM and TEM analyses were used to investigate the crystalline phases and microstructures of obtained compounds. The results of XRD revealed the formation of nanocrystalline powder at 900 °C. Morphology of the powder calcined at 900 °C, examined with a scanning electron microscope, showed that the presence of... 

Due to its vast applications and stochastic nature, grinding has been the subject of investigations and modifications for decades. Applying ultrasonic vibration in grinding has been a successful innovation introducing benefits such as reduced forces and temperature, improved surface quality, and making higher removal rates possible. In this work a set-up is developed for utilizing ultrasonic vibrations in cylindrical grinding. This is done by rotating and simultaneously vibrating the workpiece material. The set-up is used for cylindrical grinding of Alumina-zirconia ceramic as a difficult-to-grind and widely used industrial ceramic. Optimized parameters for efficient grinding and surface... 

In this study hydroxyapatite (HA)/zirconia/alumina composite coatings on titanium metal was carried out using Sol-Gel dip coating and calcination process. Hydroxyapatite-Alumina-Zirconia sol, coated samples in three processes by changing final sol stirring time, aging time, calcination temperature of synthesized powder and prepared coating and rate of coating. Some parts of prepared sol were also synthesized and became powder in all three processes. Scanning electron microscopy was used to estimate the particle size of the surface and for morphological analysis. The functional group and crystallization characteristics of the powders were analyzed using (FTIR) and X-Ray diffraction (XRD).... 

Corrosion of lead silicate glass (LSG) contacting 0.5 M aqueous nitric acid (HNO 3) was investigated via scanning electron microscopy, energy-dispersive spectroscopy, inductively coupled plasma analysis, and weight-loss measurement to determine the respective contributions of the ion-exchange vs. the hydrolysis reactions. The LSG having X M ≡ Pb+K+Na/Si mole ratios of less than 0.7 showed very little weight loss with no Si network deterioration. At X M > 0.7, the mechanism changed into the hydrolysis, which caused the formation of a networkless gel layer resting at the solid/liquid interface. Addition of titania (TiO 2) and zirconia (ZrO 2) had disparate effects: X M < 0.7 improved corrosion... 

In this work successful synthesis of multiwall carbon nanotube (CNT) using solution combustion and chemical vapor deposition (CVD) methods are reported. Ceramic nanocomposite samples of (Al 2-xFe xO 3)-(y)ZrO 2 formula with x = 0.017, 0.034 and 0.17 and y = 0.15 were initially prepared. These were then subjected to CVD process during which the in situ reduction of iron oxide to metallic iron (Fe/Fe 3C) phase/s provided the necessary catalyst for the CNT formation. The formation of long flexible filaments with a smooth and regular surface bridging between alumina-zirconia (AZ) grains could be detected. The diameters of the formed filaments were in the range of ∼70 to ∼320 nm and length of the... 

Nanocomposites of Ce-TZP/Al 2O 3 were synthesized by aqueous combustion, and urea, ammonium acetate and glycine were used as mixtures of fuels with the corresponding metal nitrates. Thermodynamic modeling was conducted to anticipate the effect of the alumina content on the exothermicity of the combustion procedure. The thermodynamic properties of the combustion reaction indicated that as the alumina content increased, the amount of gases produced during the reaction increased with a decrease in the adiabatic temperature. Furthermore, to reduce the particle size of the powders, a series of combustion reactions were performed to optimize the fuel composition and alumina content. Ce 0.1Zr 0.9O... 

A three-dimensional elasticity solution for the analysis of functionally graded rotating cylinders with variable thickness profile is proposed. The axisymmetric structure has been divided in several divisions in the radial direction. Constant mechanical properties and thickness profile are assumed within each division. The solution is considered for four different thickness profiles, namely constant, linear, concave, and convex. It is shown that the linear, concave, and convex thickness profiles have smaller stress values compared to a constant thickness profile. The effects of various grading indices as well as different boundary conditions, namely solid, free-free hollow and fixed-free... 

Nanostructured TiO2-ZrO2 thin films and powders were prepared by a straightforward aqueous particulate sol-gel route. Titanium (IV) isopropoxide and zirconium (IV) acetate hydrate were used as precursors, and hydroxypropyl cellulose was used as a polymeric fugitive agent in order to increase the specific surface area. X-ray diffraction (XRD) and Fourier transform infrared (FTIR) spectroscopy revealed that the powder were crystallised at the low temperature of 500 °C, containing anatase-TiO 2 and tetragonal-ZrO2 phases. Furthermore, it was found that ZrO2 retarded the anatase-to-rutile transformation up to 900 °C. The activation energies for crystallite growth of TiO2 and ZrO2 components in... 

Microstructural development and phase formation at the interface of yttria stabilized zirconia (3Y-TZP)/430L stainless steel composite layers produced by co-sintering method were studied by SEM, HRTEM, micro-focus XRD, and EPMA. Formation of a rich chromium boundary layer at the interface was noticed, which revealed Cr aggregation at the interface at the elevated temperatures. Misfit dislocations were also observed at the joint interface to tackle the mismatch crystallographic orientations between the ceramic and metal layer. The results of the micro-focus XRD showed formation of no new phases at the boundary zone. Microstructural studies also revealed a retarded grain growth in the...