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    Development of Nanostructural Al-Mg-Si Alloys using ECAE and Ageing Processes

    , Ph.D. Dissertation Sharif University of Technology Vaseghi, Majid (Author) ; Karimi Taheri, Ali (Supervisor)
    Abstract
    The manufacture of ultra high strength materials has always been a target for aerospace and transportation industries. Currently, the limitation of energy resources even makes this goal more serious. Nowadays, more than 50% of total extrusion products are made from Al alloys and around 90% of them are the 6000 series alloys. Therefore, regarding to high strength, low weight, and hardening aluminum AA6000 alloys capabilities can play a major role in fulfilling this task. Over the last decade, a number of techniques collectively referred to as severe plastic deformation (SPD), have emerged as a promising approach for the production of bulk ultrafine-grained (UFG) nano-structured materials.... 

    An Investigation on Multistage Strain Aging Using Rolling Process on Mechanical and Formability of Stainless Steel 304L

    , M.Sc. Thesis Sharif University of Technology Mousavinia, Ali (Author) ; Karimi Taheri, Ali (Supervisor) ; Akbarzadeh Changiz, Abbas (Supervisor)
    Abstract
    Austenitic stainless steels have extensive and special mechanical properties because of austenite to α΄-martensite transformation due to plastic work. Obtaining a process path that provides maximum strength and flexibility and minimum α΄-martensite content (α΄-martensite increases corrosion current) in these steels is important in the industry. Applying the aging process after applying plastic strain (single-stage aging) results in an increase in strength of up to 200 MPa and an increase in hardness of up to 60 Vickers. However, single-stage aging does not cause significant changes in the amount of α΄-martensite in steel and in the temperature range of 400 to 500 ° C, it causes a slight... 

    An Investigation into the Al-6wt%Mg work Hardening Behavior after Cold Rolling

    , M.Sc. Thesis Sharif University of Technology Abdollahzadeh, Amin (Author) ; Kazeminezhad, Mohsen (Supervisor)
    Abstract
    Al-6wt%Mg alloy has been enormously exploited in aerospace industry. Since for production of this alloy in the form of sheets of different thickness, the cold rolling process is used, thus to understand the final mechanical properties of the rolled alloy products, their work hardening should be examined. Also, one of the important phenomena that occurs in cold state of the alloy is dynamic strain-aging (DSA), which can cause serrations in realistic stress-strain curve. The aforementioned issue is discussed in the current study. Therefore, the work-hardening values for the mentioned alloy during and after rolling is determined, and then compared with the experimental studies. The results of... 

    Investigation of Multistage Static Strain Aging of Low Carbon Steel using Rolling Pre-strain

    , M.Sc. Thesis Sharif University of Technology Rizehvandy, Siroos (Author) ; karimi taheri, Ali (Supervisor)
    Abstract
    In the present study, multistage strain aging phenomenon using rolling pre-strain and solution treatment at 680℃ for 40 min was used to study the effect of temperature and inter-pass time (IPT) on the static strain aging behavior of a low carbon steel sheet. The increase in hardness and strength caused by work hardening and the aging at each pass were separately calculated.The samples were rolled and subjected to aging process both in a single pass of 20% rolling reduction in thickness and in four stages consisted of 5% reduction at each stage. The mechanical properties of the samples aged at different time and temperature, were compared. In order to evaluate the effects of pre-strain type,... 

    Investigation on Thermo-mechanical Behavior of AA5086 During Warm and Hot Rolling Operation

    , M.Sc. Thesis Sharif University of Technology Asgharzadeh, Amir (Author) ; Serajzadeh, Siamak (Supervisor)
    Abstract
    A mathematical model has been proposed to estimate the deformation pattern and the required power in cold plate rolling using the stream function method and upper bound theorem. In the first place admissible velocity distributions as well as the geometry of deformation zone were derived from the proposed stream functions. Then, the optimum velocity field was obtained by minimization of the power function computed based on the upper bound theorem. Then a steady state heat transfer equation has been solved in whole model using finite element method. In order to verify the predictions, rolling experiments on aluminum plates were conducted and also, a finite element analysis performed employing... 

    Dynamic strain aging of a commercial Al-Mg-Si-Cu alloy during equal channel angular extrusion process

    , Article Journal of Alloys and Compounds ; Volume 502, Issue 1 , July , 2010 , Pages 59-62 ; 09258388 (ISSN) Tabatabaei, N ; Karimi Taheri, A ; Vaseghi, M ; Sharif University of Technology
    2010
    Abstract
    In this research, the occurrence of dynamic strain aging (DSA) phenomenon during equal channel angular extrusion (ECAE) of a commercial air cooled Al-Mg-Si-Cu alloy is investigated. In order to detect the negative strain rate sensitivity behaviour associated with DSA, samples were ECAE-ed at various temperatures and strain rates. Subsequently, the extruded billets were subjected to mechanical and physical tests and it was found that at a certain ECAE temperature range there is a critical strain rate above which DSA occurs. The implication of the results to strengthening of dilute solid solutions is discussed  

    Investigation into characteristics of Portevin-Le Chatelier effect of an Al-Mg Alloy

    , Article Journal of Materials Engineering and Performance ; Volume 19, Issue 9 , 2010 , Pages 1264-1267 ; 10599495 (ISSN) Sheikh, H ; Sharif University of Technology
    Abstract
    In this study, the plastic instabilities associated with the Portevin-Le Chatelier (PLC) and their effects on the mechanical properties and the fracture surfaces have been investigated for AA 5083. Tensile tests were performed at various temperatures and strain rates in order to do so. Then, serrated and smooth yielding domains were determined in Ln ε̇-1/T diagram. The stress-strain curves related to the serrated domain show the values of flow stress decreases by increasing the strain rate at a constant temperature. In addition, the plot of critical strain versus imposed strain rate indicates an inverse manner at very low strain rates. It is confirmed that the type of PLC bands alters the... 

    The effect of dynamic strain aging on room temperature mechanical properties of high martensite dual phase (HMDP) steel

    , Article Materials Science and Engineering A ; Volume 550 , 2012 , Pages 325-332 ; 09215093 (ISSN) Shahriary, M. S ; Koohbor, B ; Ahadi, K ; Ekrami, A ; Khakian Qomi, M ; Izadyar, T ; Sharif University of Technology
    Elsevier  2012
    Abstract
    AISI 4340 steel bars were heated at 900 °C for one hour, annealed at 738 °C for different durations and oil-quenched in order to obtain dual phase steels with different ferrite volume fractions. A 3% prestrain at the temperature range of 150-450 °C was then imposed to the samples, and room temperature tensile tests were carried out, afterwards. Results indicate that the maximum values for both yield and ultimate tensile strength would exist for the samples pre-strained at the temperature range of 250-300 °C. Also, a sudden drop of the ductility was observed at the mentioned temperature range. The observed behavior might be attributed to the occurrence of dynamic strain aging taken place at... 

    An investigation on microstructure evolution, mechanical properties, and strain aging of Mg-1.8Zn-0.7Si-0.4Ca biomedical alloy processed by equal channel angular pressing

    , Article Journal of Materials Engineering and Performance ; Volume 28, Issue 8 , 2019 , Pages 5207-5219 ; 10599495 (ISSN) Shaeri, M ; Karimi Taheri, K ; Karimi Taheri, A ; Shaeri, M. H ; Sharif University of Technology
    Springer New York LLC  2019
    Abstract
    The influence of equal channel angular pressing (ECAP) on microstructure and mechanical behavior, as well as, strain aging during ECAP and post-ECAP of Mg-1.8Zn-0.7Si-0.4Ca biomedical alloy was examined. The alloy in solid solution heat-treated condition was processed by ECAP with route BC at 350 and 400 °C. The specimens ECAPed at 350 °C were aged at 125 and 150 °C for different times. The hardness and shear punch test results indicated that performing ECAP at 350 °C for 4 passes increases the hardness and shear strength of the alloy from 48 HV and 110 MPa to 71 HV and 188 MPa, respectively. It was revealed that the average grain size of the alloy decreases from 78 µm to about 3 µm after 4... 

    Deformation behavior of AA2017-SiCp in warm and hot deformation regions

    , Article Materials and Design ; Volume 67 , February , 2015 , Pages 318-323 ; 02613069 (ISSN) Serajzadeh, S ; Ranjbar Motlagh, S ; Mirbagheri, S. M. H ; Akhgar, J. M ; Sharif University of Technology
    Elsevier Ltd  2015
    Abstract
    In this work, the flow stress behavior of a metal matrix composite AA2017-10% SiCp was studied by means of the uni-axial compression test. The composite was first produced by stir casting technique and then, hot extrusion with the ratio of 18:1 was carried out to achieve a microstructure with a homogeneous distribution of SiC particles. In the next stage, the isothermal compression tests were conducted on the cylindrical specimens up to the true strain of 0.6. The experiments were performed at temperatures between room temperature to 400°C and strain rates of 0.003, 0.03 and 0.3s-1. Negative strain rate sensitivity was observed in the temperatures less than 250°C indicating the occurrence of... 

    An investigation into the effect of strain ageing on mechanical properties of low-carbon steels after warm rolling

    , Article International Journal of Advanced Manufacturing Technology ; Volume 40, Issue 7-8 , 2009 , Pages 721-728 ; 02683768 (ISSN) Serajzadeh, S ; Sharif University of Technology
    2009
    Abstract
    In this study, the effect of strain ageing on mechanical properties of warm-rolled steel is investigated. Warm-rolling experiments together with mechanical testing are employed to investigate the effect of processing parameters on the ageing kinetics during and after warm rolling of a low-carbon steel. To do so, the occurrence of dynamic strain ageing is first determined by means of a two-dimensional thermo-mechanical model and then the effect of this phenomenon on the subsequent static strain ageing after warm rolling is studied employing mechanical testing. The results show that the occurrence of dynamic strain ageing during warm rolling may effectively alter the progress of the subsequent... 

    A study on strain ageing during and after warm rolling of a carbon steel

    , Article Materials Letters ; Volume 62, Issue 6-7 , 2008 , Pages 946-948 ; 0167577X (ISSN) Serajzadeh, S ; Akhgar, J. M ; Sharif University of Technology
    2008
    Abstract
    In this study, strain ageing during and after warm rolling of a carbon steel has been investigated. At the first step, the occurrence of serrated flow was studied by means of tensile tests at different temperatures and strain rates. In the next stage, warm rolling experiments were performed under different rolling conditions and then the samples were aged at the room temperature for a period of 3 months. For both aged and non-aged samples, tensile tests were employed to evaluate their mechanical properties. The results show that static strain ageing is possible to happen in the utilized ageing period and increases the yield stress of the aged steel. However, the samples that experience both... 

    A model for prediction of flow behavior and temperature distribution during warm rolling of a low carbon steel

    , Article Materials and Design ; Volume 27, Issue 7 , 2006 , Pages 529-534 ; 02641275 (ISSN) Serajzadeh, S ; Sharif University of Technology
    2006
    Abstract
    A two-dimensional finite element analysis is coupled with dynamic recovery and dynamic strain aging models to achieve metal flow during warm deformation of a low carbon steel. In order to assess metal behavior, compression experiments are utilized under warm deformation conditions and the results are used in the model and temperature and velocity fields are predicted with regard to the effects of dynamic recovery and dynamic strain aging. In addition, warm rolling tests are performed to verify the modelling results. Comparison between the predicted and measured roll forces shows reliability of the employed model. © 2005 Elsevier Ltd. All rights reserved  

    Modelling the warm rolling of a low carbon steel

    , Article Materials Science and Engineering A ; Volume 371, Issue 1-2 , 2004 , Pages 318-323 ; 09215093 (ISSN) Serajzadeh, S ; Sharif University of Technology
    2004
    Abstract
    Dynamic strain ageing may occur during warm working of low carbon steels and causes significant changes in flow behaviour and microstructure of the deformed material. Therefore, for a proper designing of an industrial forming process performing under warm deformation conditions, the effect of dynamic strain aging should be taken into account. The aim of this investigation is to predict the velocity and the temperature fields within the rolling metal with regard to the dynamic strain aging. For this purpose, compression tests at various temperatures and strain rates have been conducted to evaluate dynamic strain aging in a low carbon steel. Then, by coupling the experimental results with a... 

    Prediction of flow behavior during warm working

    , Article ISIJ International ; Volume 44, Issue 11 , 2004 , Pages 1867-1873 ; 09151559 (ISSN) Serajzadeh, S ; Sharif University of Technology
    Iron and Steel Institute of Japan  2004
    Abstract
    In this work, the effects of dynamic strain aging and dynamic recovery on metal flow during warm working are studied. Compression experiments are utilized to assess the flow behavior of a low carbon steel under warm deformation conditions. Then, a two dimensional finite element routine is coupled with dynamic recovery and dynamic strain aging models. In this way, the temperature and the velocity fields are predicted during warm working operations with regard to the effects of dynamic recovery and dynamic strain aging. Warm rolling tests are performed in order to verify the modelling results. Comparison between the predicted and measured roll forces shows reliability of the employed model  

    Static strain aging behavior of a manganese-silicon steel after single and multi-stage straining

    , Article Journal of Materials Engineering and Performance ; Volume 25, Issue 3 , 2016 , Pages 1047-1055 ; 10599495 (ISSN) Seraj, P ; Serajzadeh, S ; Sharif University of Technology
    Springer New York LLC  2016
    Abstract
    In this work, static strain aging behavior of an alloy steel containing high amounts of silicon and manganese was examined while the influences of initial microstructure and pre-strain on the aging kinetics were evaluated as well. The rate of strain aging in a low carbon steel was also determined and compared with that occurred in the alloy steel. The rates of static strain aging in the steels were defined at room temperature and at 95 °C by means of double-hit tensile testing and hardness measurements. In addition, three-stage aging experiments at 80 °C were carried out to estimate aging behavior under multi-pass deformation processing. The results showed that in-solution manganese and... 

    Mechanical behavior during aging of plastically deformed AA6061-SiCp composite in different temperatures

    , Article Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications ; Volume 226, Issue 4 , 2012 , Pages 322-329 ; 14644207 (ISSN) Sadeghi, I ; Serajzadeh, S
    SAGE  2012
    Abstract
    In this study, the kinetics of aging in AA6061 and AA6061 with 5% volume fraction SiCp were studied and compared. The composite was first produced and homogenized using stir casting technique followed by hot extrusion with the ratio of 18:1. Then, both AA6061 and the composite were aged at three different temperatures including room temperature, 170 °C and 240 °C, while mechanical properties during aging were evaluated employing hardness measurements and tensile testing. Moreover, in order to assess the effect of plastic deformation on the kinetics of aging, a series of samples were first deformed by equal-channel angular pressing immediately after solution treatment and then aged in the... 

    Effect of two steps annealing on the microstructure and dynamic strain aging behavior of Al-6Mg alloy

    , Article Materials Science and Engineering A ; Volume 798 , 2020 Saadat, Z ; Khani Moghanaki, S ; Kazeminezhad, M ; Goodarzi, M ; Ghiasi Afjeh, S. M. B ; Sharif University of Technology
    Elsevier Ltd  2020
    Abstract
    The microstructure of cold rolled Al–6Mg alloy is investigated after two steps annealing at different coupled temperatures of 250–320 °C and 320–400 °C for various times. Dynamic strain aging behavior in terms of serrated flow and strain rate sensitivity is investigated. The effect of three microstructural features, cell structure, recovered and recrystallized microstructures, on the strain rate sensitivity is elucidated. Two steps annealing process is utilized to capture the effect of recovery and precipitation phenomena on recrystallization and dynamic strain aging behaviors. The results show that the negative strain rate sensitivity of cold rolled specimen increases to positive values in... 

    Multistage strain aging phenomenon of low-carbon steels with rolling pre-strain

    , Article Journal of Materials Research and Technology ; Volume 15 , 2021 , Pages 7136-7144 ; 22387854 (ISSN) Rizehvandy, S ; Sharif University of Technology
    Elsevier Editora Ltda  2021
    Abstract
    In this study, a multistage strain aging method that used rolling pre-strain (compression) was developed to study the effects of temperature, and inter-pass time on static strain aging behavior of low carbon steel. An increase in hardness and strength caused by work hardening due to the forming process and aging at every stage of aging that is calculated separately. To comparing the effects of multistage aging against typical strain aging, the samples were rolled and subjected to the aging process both exist in typical one-stage aging that setting a 20% rolling pre-strain and in multiple stages pre-strain by setting a 5% rolling ratio in four stages. The mechanical properties of aged samples... 

    Flow stress optimization for 304 stainless steel under cold and warm compression by artificial neural network and genetic algorithm

    , Article Materials and Design ; Volume 28, Issue 2 , 2007 , Pages 609-615 ; 02613069 (ISSN) Mousavi Anijdan, S. H ; Madaah Hosseini, H. R ; Bahrami, A ; Sharif University of Technology
    Elsevier Ltd  2007
    Abstract
    Artificial neural network (ANN) and genetic algorithm were used in this study to obtain a relatively high flow stress in compression tests for 304 stainless steel. Cold and warm compression were carried out in a temperature range from 20 to 600 °C, strain-rate from 0.001 to 100 S-1 and a strain range from 0.1 to 0.5. Optimum conditions for each case were obtained experimentally and were evaluated by the ANN model. The ANN model was used as fitness function for genetic algorithm. The results indicated that this combined algorithm offers an effective condition for 304 stainless steel, which avoids flow localization, dynamic strain aging, adiabatic shear deformation and void generation. © 2005...