Sharif Digital Repository

Pure Zn and Zn matrix composite coatings containing nano-sized SiC particles with an average size of 50 nm were prepared from the zinc sulfate bath. The effects of the pulse frequency, maximum current density and duty cycle on the amount of particles embedded were examined. Electron microscopic studies revealed that the coating morphology was modified by the presence of SiC nanoparticles. In the presence of SiC nanoparticles deposit grows in outgrowth mode resulting in a very rough and porous microstructure. However, at very low and very high duty cycles a smooth and pore free microstructure was obtained. Corrosion resistance properties of the coatings were studied using potentiodynamic... 

Zinc-TiO2 nano-composite coatings were synthesized by Direct Current (DC) and Pulse Current (PC) electrodeposition techniques. The effects of the plating parameters on the microstructure, codeposition percentage of TiO2 and corrosion behavior were investigated. The coatings morphology presents hexagonal grains perpendicularly oriented to the surface. Under DC conditions, TiO2 content of the coatings decreased with increasing TiO2 concentration of the electrolyte. Increasing applied current and TiO2 concentration in the bath leads to a fine microstructure with corrosion currents as low as 2.7 μA/cm2. Under PC conditions, incorporation rate of nanoparticles tends to increase with increasing... 

In this study, the corrosion behaviour of Ni-Co alloys with low Co content, electroplated on steel substrate in sulphate bath, was investigated. The morphology of coatings was studied by optical and SEM microscopy. The corrosion products were analyzed using EDX. The results showed that Ni-1%Co coatings had a better corrosion resistance 0.30, 0.92 and 3.75 mpy for atmospheric, salt spray and polarization tests, respectively. These are 0.41, 1.20 and 5.40 mpy for pure nickel coatings that indicate the least corrosion resistance. Surface analysis revealed the presence of oxides, sulphides and chlorides in corrosion products  

Uniform nanostructure anatase films were coated on 316L stainless steel by the sol-gel dip coating method. Sols with different values of pH were applied. The corrosion protective behavior of coated samples was investigated by electrochemical measurements in 0.5 molar NaCl solutions on samples placed under UV illumination and dark condition using Tafel curves. It was found that in addition to acting as a physical barrier, anatase thin films are more protective under UV illumination due to photocathodic protection. Neutral sols give better protection due to formation of more uniform and less defective coatings  

We investigate thin liquid film coating of substrates with trenches via lattice Boltzmann method. The effects of different parameters such as the capillary number, the contact angles and geometric parameters on the results are studied. Our results indicate that for trench depths greater than a critical size coating of the trench is not successful. The critical depth increases by decreasing the capillary number. Moreover we find height, width, capillary number and contact angle under which the coating is successful. The results have been compared with the available results and very close agreement has been achieved  

In this study, titanium substrates which previously oxidized through Micro arc oxidation method, was coated by Hydroxyapatite (HAp) coating once more by means of the same method. Morphology, topography and chemical properties as well as phase composition and thickness of layers were studied to reveal the effect of the electrolyte concentration on coating features. According to results, the obtained coatings are consisted of HAp and titania as the major phases along with minor amounts of calcium titanate and α-tri calcium phosphate. Ca and P are present on surface of obtained layers as well as predictable Ti and O based on the XPS results. Thickness profile of coatings figured out that by... 

In this study, the rolling contact problem of two elastically similar cylinders coated with functionally graded materials is investigated. The singular integral equations approach is utilized to extract the governing equations of the problem. The governing equations are discretized into systems of algebraic equations by virtue of the Gauss-Chebyshev integration method. Comprehensive parametric study is performed to examine the effects of mechanical properties, coating thickness and external loads on the surface stress components, stick/slip transition, creep ratio and power loss. This study aimed to emphasize the capability of graded materials in improving the rolling contact fatigue of... 

Background: Titanium (Ti) implants are commonly coated with hydroxyapatite (HA). However, HA has some disadvantages such as brittleness, low tensile strength and fracture toughness. It is desirable to combine the excellent mechanical properties of ZrO 2 and the chemical inertness of Al 2O 3 with respect to the purpose of this project which was coating Ti implants with HA-ZrO 2-Al 2O 3 to modify the surface of these implants by adding ZrO 2 and Al 2O 3 to HA. The purpose of this study was to evaluate the efficacy of hydroxyapatite coating nonocomposite. Methods: From September 2009 to January2011, functionally graded HA-Al 2O 3-ZrO 2 and HA coatings were applied on Ti samples. HA-Al 2O 3-ZrO... 

This paper addresses the fabrication of bronze-nano-graphite coatings containing 30. nm sized graphite particles. Addition of Poly Vinyl Pyrrolidone (PVP) and dispersing the suspension by ultrasound was utilized to stabilize the electroplating solution. Pulsed current electrodeposition was used and the deposits were characterized in terms of graphite content, particle dispersion in coating and morphology. The wear behavior of the coating was compared to bronze-micro-graphite coatings prepared with the same experimental conditions. The present coating showed improved wear resistance in comparison to bronze-micro-graphite coatings at the same graphite content  

Electrophosphating is the novel method for accelerating the low temperature phosphating bath. This method can be performed as cathodic and anodic treatments. Both of them influence the coating deposition mechanism and therefore coating properties. In this study Zn-Ni electrophosphate coating was applied on galvanized steel using cathodic and anodic electrochemical methods. Microstructure, composition and corrosion resistance of coating were characterized by using a scanning electron microscopy, X-ray diffraction method and potentiodynamic polarization test respectively. The results of this study indicated that, by using cathodic method, compact phosphate coating with high corrosion... 

In this study, tri-cation phosphate coating of zinc, calcium and iron was applied electrochemically to stainless steel 316 substrates. Cathodic current was used as an accelerator for the phosphating process. The effects of current density on the microstructures of the coatings and the time necessary for the reduction of the oxide layer have been established. For this purpose, analyses such as chronopotentiometery, SEM, EDS and linear polarization were carried out. Results indicated that higher electrophosphating current densities result in finer crystal size of the coating. This effect is detrimental to the quality of the layer. In addition, chemical analyses of the layer revealed that the... 

Electrophosphating is the novel method for accelerating the low temperature phosphating bath. This method can be performed as cathodic and anodic treatments. Both of them influence the coating deposition mechanism and therefore coating properties. In this study Zn–Ni electrophosphate coating was applied on galvanized steel using cathodic and anodic electrochemical methods. Microstructure, composition and corrosion resistance of coating were characterized by using a scanning electron microscopy, X-ray diffraction method and potentiodynamic polarization test respectively. The results of this study indicated that, by using cathodic method, compact phosphate coating with high corrosion... 

We report on fabrication of halide perovskite solar cells using a two-step spin-spray coating rout. The applied method is one of the most straight forward procedures for fabricating uniform stoichiometry and crystalline perovskite cells. To fabricate a high quality perovskite layer, various concentrations of methyl-ammonium iodide (CH3NH3I) were sprayed on a spin coated PbI2 layer using a simple airbrush gun. The characterization results indicate that the size of cuboid perovskite morphology depends on the concentration of methylammonium iodide in the spray procedure. The photovoltaic performance of the fabricated solar cells has been measured and a high dependency on the cuboid sizes was... 

Recent strategies to locally deliver antimicrobial agents to combat implant-associated infections—one of the most common complications in orthopedic surgery—are gaining interest. However, achieving a controlled release profile over a desired time frame remains a challenge. In this study, we present an innovative multifactorial approach to combat infections which comprises a multilayer chitosan/bioactive glass/vancomycin nanocomposite coating with an osteoblastic potential and a drug delivery capacity. The bioactive drug-eluting coating was prepared on the surface of titanium foils by a multistep electrophoretic deposition technique. The adopted deposition strategy allowed for a high... 

We propose a facile and cost effective method for fabricating superhydrophobic surfaces with significant drag reduction in a wide velocity range. A dual structure superhydrophobic aluminum surface with a hydrophobic Al2O3micro- and nanoparticle coating and also another superhydrophobic surface with a nanoparticle layer coating are fabricated. Then, the resulted drag from each of these surfaces is measured carefully in different velocities and compared with the drag of the as-received aluminum surface. Our results reveal that the surface with the dual structure experiences drag reduction in a wider velocity range compared with the nanoparticle coated sample. Drag reduction of the dual... 

Gas turbine hot-section parts can be very expensive components with a finite lifetime. Their durability is strongly dependent on the operating service conditions which control the maintenance intervals and associated expenses. Blade damage is the most frequent reason for failures in gas turbine engines and also oxidation is one of the most critical degradation mechanisms when the power system operates in partially loading condition. This paper describes the methodology of oxidation life assessment for uncoated and coated blades with various metallic coatings in the first stage of a typical gas turbine engine. The resultant weight-change curves were validated by comparing them with the... 

Ni-base superalloys such as René 80 are widely used for aircraft turbine blades manufacture, due to possesses suitable mechanical, oxidation and hot corrosion properties. It is usually coated in order to increase its wear, oxidation, erosion and hot corrosion properties against environmental degradation. One the most important properties of coatings is its DBTT. In this paper the behavior of uncoated and coated (CODEP-B) René 80 has been studied near the DBTT (871 °C), R = (εmin/εmax) = 0 and strain rate of about 2 × 10-3 s-1. Experimental results show that in coated specimens while the total cyclic strain is lower than 1%, coating leaves longer fatigue life, at this condition the nucleation... 

A novel nebulizing spray hydrolysis approach was used for preparation of semi-transparent superhydrophobic coatings. Methyltrimethoxysilane was dissolved in water:ethanol mixture and ultrasonically sprayed on different substrates. Superhydrophobic coatings with a contact angle (CA) as high as 164° and a sliding angle below 5° were obtained. FESEM and AFM revealed a hierarchical micro-nano binary structure with nanometric roughness of the coatings. The coated glass substrate exhibited transmittance close to 80%. The prepared coating showed great self-cleaning and water jet repellency behaviors. The superhydrophobicity of the samples was remained after subjecting to ambient conditions for 50... 

The effect of grit blasting parameters on the surface roughness of Ti-6Al-4V alloy as the substrate for plasma-sprayed hydroxyapatite (HA) coatings was examined using the factorial and Taguchi designs of experiments. In this study, two grit materials (Al2O3 and SiO2) each at two sizes, and two types of blasting systems (pressure and suction) were used. An equivalent surface roughness of 3.51 μm was obtained in three optimum conditions. The results of the Taguchi designed experiments were analyzed using signal to noise ratio. The tensile bonding strength of HA coatings deposited on the roughened substrates at the three different optimum conditions was measured by the standard adhesion test...