Sharif Digital Repository

In this study, the effects of different concentrations of SiO2 nanosized particles in the bath on deposition rate, surface morphology and wear behavior of Ni–P–SiO2 composite coatings were investigated. The rate of coating deposition was influenced by the incorporation of SiO2 particles. The observations of microstructural morphology were performed with field emission scanning electron microscopy. The amount of deposited SiO2 was examined by X-ray energy dispersive analysis. The results showed that for the coating produced at 12.5 g/L of nanoparticles, the amount of co-deposited SiO2 nanoparticles and microhardness reached their maximal... 

Nickel-Boron-Titania (Ni-B-TiO2) composite coatings were successfully obtained on mild steel (St-37) by simultaneous electroless deposition. TiO2 particles were dispersed in a suspension by ultrasonic irradiation. The surface morphology, particle size, elemental composition and phase analysis of the coatings were characterized by scanning electron microscopy (SEM), inductively coupled plasma (ICP) and X-ray diffraction (XRD). The hardness and friction coefficient of as- plated and heat treated Ni-B and Ni-B-TiO2 composite coatings were determined by Vickers diamond indentation and indentation scratch tests and compared with Ni-B coatings. As a result, the hardness (1263 HV) of the as-plated... 

The corrosion inhibition effect of zinc acetylacetonate (ZAA) and benzothiazole (BTH) mixture was evaluated for mild steel in 3.5% NaCl solution. To this end, ZAA:BTH mixtures ranged from 6:1 to 1:6 mol ratios were examined by weight loss and open circuit potential to obtain optimal mole ratio. The optimal mixture of ZAA:BTH at 1:5 mol ratio showed a significant corrosion inhibition efficiency proved by electrochemical impedance spectroscopy and polarization studies. The addition of the optimal mixture of ZAA:BTH to epoxy coating showed a considerable increase of corrosion protection evaluated by salt spray exposure  

In this research, the influence of anionic surfactant sodium dodecyl sulfate (SDS), pH, substrate finishing, and annealing temperature on the surface morphology and hardness of the electroless nickel phosphorus (ENi-P) coatings were studied. Taguchi's experimental design method was used. Parameters selected in three levels and L9 from orthogonal robust array design were employed. Surface roughnesses of the deposits were measured using a stylus instrument. Scanning electron microscope and x-ray diffraction analysis were implemented to study surface morphologies and phase composition, respectively. Microhardness of the ENi-P deposits was measured using a microhardness tester at three trials... 

This work presents the synthesis of nanostructured hollow polyaniline (PANI) capsules and their application for encapsulation of corrosion inhibitor 2-Mercaptobenzothiazole (MBT). The pH-triggered release of MBT from the capsules was evidenced using UV–vis and Surface Enhanced Raman Spectroscopy (SERS). Incorporation of MBT loaded PANI capsules into epoxy ester coating on AA2024-T3 resulted in a protective system with self-healing ability confirmed by Electrochemical Impedance Spectroscopy (EIS) and Scanning Vibrating Electrode Technique (SVET). The results showed that the incorporation of MBT-loaded PANI capsules into the coating has significantly improved its corrosion protection... 

In the present work, spark plasma sintering (SPS) process was employed to prepare a nanostructured yttria-stabilized zirconia (8YSZ) coating on a nickel-based superalloy (INCONEL 738) with functionally graded structure. A stack layer of INCONEL 738/NiCrAlY powder/Al foil/NiCrAlY+YSZ powder/YSZ powder was SPSed in a graphite die at an applied pressure of 40 MPa under an vacuum atmosphere (8 Pa). The sintering temperature was ∼1040 °C. For comparison purpose, the air plasma spray (APS) technique was employed to prepare the thermal barrier coating (TBC). Microstructural studies by scanning electron microscopy showed that the SPSed coating was sound and free of interfacial cracks and large... 

Ni-TiN nanocomposite coatings were prepared by using electrochemical deposition in a Watt's bath containing TiN particles to increase the hardness of Ni. The effects of deposition current density, electrolyte agitation speed and the number of particles in the solution on the amount of incorporated particles in the coating process were investigated. The optimum deposition current density of 4 A dm-2 and agitation speed of 450 rpm were obtained. The effect of sodium dodecyl sulphate (SDS) anionic surfactant on the amount of particles in the coatings was investigated. It was observed that the maximum amount of incorporated particles, with a value of 7.5% by volume, was created in the current... 

Hardened nickel coating is widely used in many industrial applications and manufacturing processes because of its benefits in improving the corrosion fatigue life. It is clear that increasing the coating thickness provides good protection against corrosion. However, it reduces the fatigue life. Thus, applying a thin layer of coated nickel might give an acceptable corrosion protection with minimum loss of the fatigue life. In the present study, the effects of hardened nickel coating with different thicknesses on the fatigue behavior of CK45 mild steel were experimentally investigated. After conducting the experimental tests, we carried out two different modeling approaches of finite element... 

Abstract: This work describes coating of NiCoCrAlY on IN-738LC superalloy by high-velocity oxygen fuel (HVOF) process. Properties of the coatings are significantly influenced by oxygen/fuel ratio and other spraying parameters. The effect of oxygen/fuel ratio on the oxidation behavior, bond strength, hardness, roughness and microstructure including porosity, inclusion formation and unmelted particles are discussed here. The porosity and inclusion in C1 coating are maximal. C2 coating with oxygen/fuel ratio of 2 has the highest bond strength and the lowest unmelted particles. C3 coating with the lowest total porosity and inclusion has the minimal roughness and the highest oxidation resistance... 

In the present work, nano-composites of Ni-P-SiO2-Al2O3 were coated on a 6061 aluminum substrate. The surface morphology of the nano-composite coating was studied by field emission scanning electron microscopy (FESEM). The amount of SiO2 in the coating was determined by Energy Dispersive Analysis of X-Ray (EDX) and the crystalline structure of the coating was examined by X-ray diffractometer (XRD). All the experiments concerning the corrosion behavior of the coating carried out in 3.5%wt NaCl solution and evaluated by electrochemical impedance spectroscopy (EIS) and polarization technique. The results showed that an incorporation of SiO2 and Al2O3 in Ni-P coating at the SiO2 concentration of... 

In this survey, firstly, a silicon wafer-based microchip, possessing a 50-cm microchannel with the dimensions of 120 and 60 μm, was manufactured by chemical etching technique. Subsequently, the inner surface of the microchannel was coated with a primary layer of gold nanoparticles synthesized by galvanic displacement. Then a self-assembled monolayer of 3-mercaptopropyltriethoxysilane was immobilized on the first layer. Eventually, a polydimethylsiloxane film with a thickness of 16 ± 1 μm was formed on the walls of the microchannel by means of sol-gel method. Field emission scanning electron microscopy and atomic force microscopy were extensively employed to investigate the status of both... 

A composite coating containing silver, fluoride and hydroxyapatite (Ag-FHA) was developed on titanium substrate by sol-gel method. Triethylphosphite, hydrated calcium nitrate, ammonium fluoride and silver nitrate were used respectively, as P, Ca, F and Ag precursors with a Ca:P ratio 1.67 and concentration of silver was 0.3 wt%. Coatings were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM) and atomic absorption spectrometry (AAS). Potentiodynamic polarization measurements in simulated body fluid proved corrosion protection caused by both Ag-FHA coatings. Antibacterial activity of coatings against... 

Thermal-sprayed MCrAlY coatings have become widespread in various industries such as power plants, aeronautics, and oil and gas firms. High-temperature oxidation behavior of these coatings is therefore of significance. Spraying of two prevalent MCrAlY powders (NiCoCrAlY and CoNiCrAlY) on Hastelloy substrate by high velocity oxygen and fuel method and exposing them to 1000 °C air for resolving of their cyclic oxidation behavior are presented in this paper. The coatings were characterized by x-ray diffraction, scanning electron microscopy and energy-dispersive x-ray spectroscopy. The obtained oxidation kinetic indicated that at 1000 °C, the thermally sprayed NiCoCrAlY coating has greater... 

This work describes coating of NiCoCrAlY on IN-738LC superalloy by high-velocity oxygen fuel (HVOF) process. Properties of the coatings are significantly influenced by oxygen/fuel ratio and other spraying parameters. The effect of oxygen/fuel ratio on the oxidation behavior, bond strength, hardness, roughness and microstructure including porosity, inclusion formation and unmelted particles are discussed here. The porosity and inclusion in C1 coating are maximal. C2 coating with oxygen/fuel ratio of 2 has the highest bond strength and the lowest unmelted particles. C3 coating with the lowest total porosity and inclusion has the minimal roughness and the highest oxidation resistance and... 

This paper presents the results of diagonal compression tests conducted on a series of un-reinforced and reinforced masonry specimens. Reinforced specimens were strengthened by using three types of mortar coating (with and without inner reinforcement), mesh reinforcement, and PP-band reinforcement. In particular, four different reinforcement methods with mortar coating (bare mortar coating, coating with steel mesh, coating with polymer reinforcement, and coating with GFRP mesh reinforcement), three different mesh-only reinforcement (steel mesh, polymer mesh with larger grids, and polymer mesh with smaller grids), and 2 different arrangements of PP-bands (4 × 4 and 6 × 6) were tested. Also,... 

This work introduces a new gradient fiber coating for microextraction of chlorobenzenes. Nanoclusters of organoclay-Cu(II) on a copper wire were fabricated by wireless electrofunctionalization. The resultant gradient coatings are more robust, and thermally and mechanically stable. Wireless electrofunctionalization was carried out in a bipolar cell under a constant deposition potential and using an ethanolic electrolyte solution containing stearic acid and montmorillonite. Stearic acid acts as an inexpensive and green coating while montmorillonite acts as a modifier to impart thermal stability. The gradient morphology of the nanoclusters was investigated by scanning electron microscopy,... 

Composite coatings containing self-lubricant particles like graphite, MoS2, PTFE are extensively used to decrease the coefficient of friction of tribo-surfaces. The aim of this study is to investigate the effect of pulse electrodeposition parameters on particle codeposition process and characteristics of bronze-graphite composite coatings electrodeposited from cyanide-stannate bronze electroplating bath. Results showed a slight increase in tin content and a promising increase in hardness of bronze coating by a decrease in duty cycle at constant average current density. Both tin content of the coating and grain refinement seem to participate in hardness enhancement. By increasing the... 

In this study, the LDH containing a kind of green inhibitor (sodium molybdate) was synthesized and utilized in a poly-vinyl alcohol (PVA) base coating applied on the aluminum (5054 series) surface. After evaluating the LDH performance, the inhibitor release from the LDH crystals was examined by changing significant parameters like MII/MIII (the molar ratio of divalent ions into trivalent ions), pH, aging time and temperature. In order to find the kinetic release of intercalated inhibitor a prediction model was introduced in 3.5% NaCl solution. The model expressed that the pH as the processing parameter has special effect on the kinetic releasing of the inhibitor. It can enhance the amount of... 

Hollow carbon spheres (HCS) are spherical forms of carbon materials that can be used as nanocontainers due to their empty cores. In this work, zinc cations were doped in HCS (Zn@HCS) from an aquatic solution of zinc nitrate salt. Corrosion inhibition of released zinc cations in saline solution on bare mild steel samples was assessed by EIS, polarization, and electrochemical noise measurements. The sample surfaces were characterized through FTIR spectroscopy and grazing incidence XRD analyses after exposure to the test solutions. The results showed improvement in the corrosion resistance in the presence of Zn@HCS in a long immersion period. Zn@HCS were also incorporated in organosilane... 

In this study, a novel inorganic/organic hybrid pigment based on zinc cations/Ferula Asafoetida leaves extract (Zn-FALE) was synthesized, and its corrosion protection properties were investigated in a saline solution and an organic coating. Interactions of components between Zn2+ cations and FALE were assessed by thermo-gravimetric analysis (TGA) and ultraviolet-visible (UV–visible) spectroscopy. Corrosion inhibitive performance of FALE and Zn-FALE pigments in the solution phase and coating phase was studied using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). TGA and UV–visible results revealed the proper chelation between inorganic and organic components of...