Sharif Digital Repository

The production of robust joints after diffusion brazing necessitates the advanced understanding of phase transformations during the bonding process. This paper aims to investigate the solidification and the solid state precipitation during diffusion brazing of wrought IN718 nickel base superalloy using Ni-15Cr-4B (wt-%) filler alloy. It was found that intermetallics containing eutectic type microconstituents were formed in the joint centreline by solidification which is controlled by segregation behaviour of B and its low solubility in Ni rich solid solution. In addition, extensive Cr-Mo-Nb rich precipitates were formed in the substrate region by solid state precipitation induced by B... 

Transient liquid phase (TLP) bonding of Al2024-T6 alloy, using gallium (Ga) interlayer, has been investigated. Bonding process was carried out at 470°C for 6 min, and homogenising temperature and time were 495°C and 2 h respectively. Conventional TLP bonding using Ga interlayer was not an appropriate method for joining of Al2024. In this method, the boundary between two Al2024 specimens was not fully eliminated during bonding because of solidification with planar front. In addition, bonding zone was depleted of copper, and as a result, tensile and shear strength of joint decreased to 200 and 110 MPa respectively. TLP bonding under temperature gradient offered very good results in bonding of... 

The application of the multi-component Fe-based filler metals (FMs) for transient liquid phase (TLP) bonding of AISI 304 austenitic stainless steel has been overshadowed by dissimilar interlayers merely due to their shorter isothermal solidification time. However, the latter usually suffers from low efficiency in terms of mechanical properties even after homogenization of heat treatment. This study shows that by imposing a temperature gradient across the bond line during the TLP bonding process (TG-TLP), it is possible to reduce the isothermal solidification time significantly. This renews the interest in utilizing multi-component Fe-based FMs. In this regard, the TG-TLP bonding process was... 

Accumulative roll bonding (ARB) is used as a novel method to produce particle reinforced metal matrix composites (MMCs). Roll bonding of the sheets with layers of powder on their surfaces is the main stage in this process and it has been found that quality of the bonding has an important role in properties of the product. In this work, the behavior of alumina particles layer at interface during the rolling is investigated and the effects of particle size and amount of particle at interface on bonding of the commercial pure aluminum sheets are also studied. The results of peeling test indicate that presence of the powder at interface reduces the bond strength. However, it is shown that by... 

Al-1100/St-12 aluminum clad steel sheets were produced using roll bonding process at different reductions in thickness and with various supplemental annealing treatments. Experiments were conducted by applying the Taguchi method to obtain optimum condition for maximizing the joint strength. The joint strengths of the bi-layer sheets were evaluated by peel test. The Al/Fe intermetallic phases at the joint interface and the peeled surfaces were examined using scanning electron microscopy (SEM). Energy dispersive spectroscopy (EDS) and Vickers microhardness test were performed to characterize the intermetallic compounds. The results indicate that at the optimum condition of 0.50 reduction in... 

Utilizing the so-called tube spinning, a cold-bonding process entitled as "spin-bonding" is developed to produce seamless thin-walled clad tubes and cylinders. By this method, two layers of AA 1050 tubes were successfully bonded together to form a clad tube at room temperature. Based on mechanical aspects of the tube spinning process, the mechanism of spin-bonding is explained in two stages: surface preparation before occurrence of a stable bond and bond strengthening thereafter. The effects of process temperature, thickness reduction, feed rate and roller attack angle as the parameters of tube spinning on the bond strength are studied. It is shown that the bond strength increases by... 

The influences of CuO layer thickness, Cu2O particles, and pores on mechanical properties and microstructure of alumina-copper eutectic bond have been investigated. The furnace atmosphere in the first stage was argon gas with 2 × 10-6 atm oxygen partial pressure. In the second stage, the furnace atmosphere was same as the first stage except for the cooling interval between 900 and 1000 °C, the hydrogen gas was injected into furnace atmosphere. Finally, in the last stage a vacuum furnace with 5 × 10-8 atm pressure was chosen for bonding procedure. Peel strength of first stage specimens shows that CuO layer with 320 ± 25 nm thick generates the maximum peel strength (13.1 ± 0.3 kg/cm) in joint... 

The influences of cupric oxide layer thickness, cuprous oxide particles, and pores on mechanical properties and microstructure of alumina-copper eutectic bond have been investigated. The furnace atmosphere in the first stage was argon gas with 2 × 10-6 atm oxygen partial pressure. In the second stage, the furnace atmosphere was same as the first stage unless that in cooling between 900-1000 °C, the hydrogen gas was purged in furnace atmosphere. Finally, in the last stage a vacuum furnace with 5 × 10 -8 atm pressure was chosen for bonding procedure. Peel strength of first stage specimens shows that cupric oxide layer with 320 ± 25 nm thick generates the maximum peel strength (13.1 ± 0.3... 

The fabrication of Ni/Ti laminated composite via cross accumulative roll bonding (CARB) and subsequent annealing treatment has been studied. The relationships between annealing conditions and microstructure at interfaces of Ni/Ti have been investigated by SEM, XRD, and EDS analyses. The results show that the layers were well-bonded by the CARB process, and by increasing the temperature and time of annealing treatment, the interfacial layers grew as a result of the interdiffusion of Ni and Ti atoms. The main intermetallic phases were NiTi and NiTi2, both of which obeyed linear kinetics of growth. However, the calculated activation energy of NiTi was lower than that of NiTi2, indicating the... 

The influences of cupric oxide layer thickness, cuprous oxide particles and pores on the mechanical properties and micro structure of an alumina-copper eutectic bond have been investigated. The furnace, atmosphere in the. first stage was argon gas with 2 × 10-6 atm oxygen partial pressure. In the second stage, the. furnace atmosphere was the. same as the first stage except that the cooling interval was between 900-100l°C and the hydrogen gas was injected into the. furnace, atmosphere. Finally, in the last stage, a vacuum furnace with 5 × 10-8 atra pressure was chosen for the bonding procedure. The peel strength of first stage specimens shows that a, cupric oxide layer with 320 ± 25 ran...