Sharif Digital Repository

Delamination is a major problem in drilling of fiber-reinforced composite materials. Thrust force is an important factor leading to propagation of delamination during drilling process. One of effective methods to reduce machining forces is application of ultrasonic vibrations. In this study ultrasonic assisted drilling is applied to reduce thrust force in drilling of GFRP laminates. In order to conduct experiments a setup is designed and fabricated to apply both vibrations and rotation to drill bits. Using Taguchi method, a set of experiments is conducted with feed rate, spindle speed, and ultrasonic vibration amplitude as control factors. The results show that applying ultrasonic vibration... 

Due to its vast applications and stochastic nature, grinding has been the subject of investigations and modifications for decades. Applying ultrasonic vibration in grinding has been a successful innovation introducing benefits such as reduced forces and temperature, improved surface quality, and making higher removal rates possible. In this work a set-up is developed for utilizing ultrasonic vibrations in cylindrical grinding. This is done by rotating and simultaneously vibrating the workpiece material. The set-up is used for cylindrical grinding of Alumina-zirconia ceramic as a difficult-to-grind and widely used industrial ceramic. Optimized parameters for efficient grinding and surface... 

Metal matrix composites (MMCs) have received considerable attention due to their excellent engineering properties. Accuracy and surface finish play an important role in modern industry. Undesired projections of materials, known as burrs, reduce the part quality and negatively affect the assembly process. In this study, reducing burr size in drilling of MMC is performed by adding ultrasonic vibration to the process. Al/SiC p MMC with 5 wt% of SiC particulates in dry drilling operation with HSS drill tools coated with TiN was investigated. The effect of ultrasonic assistance on burr size was studied. The results demonstrate that under suitable ultrasonic vibration conditions, in comparison... 

Ultrasonic assisted grinding is a novel method for improving the grinding process of difficult-to-cut materials. In the present research a novel setup has been designed and manufactured for utilizing ultrasonic vibrations in external cylindrical grinding. The designed ultrasonic head vibrates a rotating workpiece in axial direction. An alumina-zirconia ceramic (AZ90) has been selected as the workpiece material. Energy aspects and workpiece surface characteristics of ultrasonic assisted cylindrical grinding (UACG) and conventional cylindrical grinding (CG) processes have been analytically modeled and corresponding grinding experiments have been performed. The combined kinematics of the... 

In this research work, an ultrasonic assisted drilling system is employed to apply both rotation and vibration to drill bits. The transducer horn transfers power very efficiently and changes tools effortlessly. The setup used to conduct drilling tests is Inconel 738LC with depth-to-diameter ratios from 2 to 10 by conventional drilling (CD), ultrasonic assisted drilling (UAD), and electro discharge drilling (EDD). The effects of ultrasonic vibration amplitude, spindle speed, and number of steps to drill each hole on machining force and surface roughness in UAD are investigated. The results demonstrate not only a significant improvement in tool life (by applying ultrasonic vibration to the... 

Preciseness and finished surface quality are the significant factors of final products, especially in a number of drilling processes. Burr is usually considered a negative outcome in assembly procedures. One way to reduce or remove burr and improve surface roughness in metal cutting is to employ ultrasonic vibration in the drilling process. In this paper, the effects of ultrasonic vibration on burr size reduction, drilling force and surface roughness with two different vibration systems are investigated. To this end, two vibration structures were built, one to excite the workpiece (the workpiece vibration system) and the other to vibrate the tool (the tool vibration system). Besides, the... 

In conventional grinding of hard to cut materials such as Ti6Al4V alloys, surface burning, redeposition and adhesion of chips to the grinding wheel and workpeice occur visibly unless it is carried out at low speeds and with high volume of cutting fluid. Ultrasonic assisted grinding is an efficient machining process which improves the machinability of hard-to-cut materials by changing the kinematics of the process. In this research, the effect of imposition of ultrasonic vibration on the grinding of Ti6Al4V alloy is studied. Longitudinal vibration at ultrasonic frequency range (20 kHz) is applied on the workpiece and machining forces and surface roughness are compared between conventional...