Sharif Digital Repository

Purpose: The purpose of this paper is to apply Poisson generalized linear model (PGLM) with log link instead of multinomial logistic regression to monitor multinomial logistic profiles in Phase I. Hence, estimating the coefficients becomes easier and more accurate. Design/methodology/approach: Simulation technique is used to assess the performance of the proposed algorithm using four different control charts for monitoring. Findings: The proposed algorithm is faster and more accurate than the previous algorithms. Simulation results also indicate that the likelihood ratio test method is able to detect out-of-control parameters more efficiently. Originality/value: The PGLM with log link has... 

This effort attempts to study the change point problem in the area of non-linear profiles. A method based on Artificial Neural Networks (ANN) is proposed for estimating the real time of a single step change. The feature vector of the proposed Multi-Layer Perceptron (MLP) is based on Z and control chart statistics for nonlinear profiles. The merits of the proposed estimator are evaluated through simulation experiments. The results show that the estimator provides an accurate estimate of the single step change point in non-linear profiles in the selected case problem. © 2021, The Society for Reliability Engineering, Quality and Operations Management (SREQOM), India and The Division of... 

The current of outgoing feeders are very important data transmitted over SCADA system. Monitoring of these currents can help dispatching engineers to detect abnormality in energy consumption trend and minor faults in distribution network. Statistical process control (SPC) is one of the capable approaches which can be used for this purpose. Statistical process control is based on categorizing variations into assignable causes and random causes. In current paper we described the methods which were used for finding assignable causes in load trend and short time load variation in Alborz province power distribution company pilot project. Although this approach is not developed completely and some... 

In a production process, when the quality of a product depends on more than one correlated characteristic, multivariate quality control techniques are used. Although multivariate statistical process control is receiving increased attention in the literature, little work has been done to deal with multi-attribute processes. In monitoring the quality of a product or process in multi-attribute environments in which the attributes are correlated, several issues arise. For example, a high number of false alarms (type I error) occur and the probability of not detecting defects (type II error) increases when the process is monitored by a set of independent uni-attribute control charts. In this... 

In high-yields process monitoring, the Geometric distribution is particularly useful to control the cumulative counts of conforming (CCC) items. However, in some instances the number of defects on a nonconforming observation is also of important application and must be monitored. For the latter case, the use of the generalized Poisson distribution and hence simultaneously implementation of two control charts (CCC & C charts) is recommended in the literature. In this paper, we propose an artificial neural network approach to monitor high-yields processes in which not only the cumulative counts of conforming items but also the number of defects on nonconforming items is monitored. In order to... 

Most multivariate quality control procedures evaluate the in-control or out-of-control condition based upon an overall statistic, like Hotelling's T2. Although T2 is optimal for finding a general shift in mean vectors, it is not optimal for shifts that occur for some subset of variables. This introduces a persistent problem in multivariate control charts, namely the interpretation of a signal that often discourages practitioners in applying them. In this paper, we propose an artificial neural network based model to diagnose faults in out-of-control conditions and to help identify aberrant variables when Shewhart-type multivariate control charts based on Hotelling's T2 are used. The results... 

In this article, we adopt the change point approach to monitor the generalized linear profiles in phase II Statistical process control (SPC). Generalized linear profiles include a large class of profiles defined in one framework. In contrast to the conventional change point approach, we adopt the Rao score test rather than the likelihood ratio test. Simulated results show that our approach has a good performance over any possible single step change in process parameters for two special cases of generalized linear profiles, namely Poisson and binomial profiles. Some diagnostic aids are also given and a real example is introduced to shed light on the merits of our approach in real... 

Purpose: The purpose of this paper is to propose two control charts to monitor multi-attribute processes and then a maximum likelihood estimator for the change point of the parameter vector (process fraction non-conforming) of multivariate binomial processes. Design/methodology/approach: The performance of the proposed estimator is evaluated for both control charts using some simulation experiments. At the end, the applicability of the proposed method is illustrated using a real case. Findings: The proposed estimator provides accurate and useful estimation of the change point for almost all of the shift magnitudes, regardless of the process dimension. Moreover, based on the results obtained... 

Recent studies have shown the X-bar control chart with variable sampling interval detects shifts in the process mean faster than the traditional X-bar chart. These studies are usually based on the assumption that the process data are independently and normally distributed. However, many situations in practice violate these assumptions. In this study, a methodology is developed to economically design a variable sampling interval X-bar control chart that takes into consideration correlated non normal sample data. An example is provided to illustrate the solution procedure. A sensitivity analysis on the input parameters (i.e., the cost and the process parameters) is performed taking into... 

Recently, many researchers and practitioners have shown interest on profile monitoring as a relatively new subarea of statistical process control. One main reason for this interest, and perhaps a key factor for the contributions of many researchers to this field, is the various applications of profile monitoring in real life. Although one can easily encounter many univariate applications of profile monitoring in service and manufacturing environments, there exist situations where quality of a product or process needs to be modeled in multivariate terms. In this paper, we investigate monitoring of multivariate simple linear profiles in phase II when independence assumption of observations... 

Statistical Process Control (SPC) is an approach that uses statistical techniques to monitor the process. The techniques of quality control are widely used in controlling any kinds of processes. One of these processes is the short processes. In short run processes often do not have enough data in each run to produce good estimates of the process parameters. This will cause the reduction of the performance and efficiency of control charts. A common solution to this problem is considering a single machine or process to produce many different parts, or different products. In this paper a new method based on non-conformity degree and fuzzy membership functions has been developed for controlling... 

Among innovations and improvements that occurred in the past two decades on the techniques and tools used for statistical process control (SPC), adaptive control charts have shown to substantially improve the statistical and/or economical performances. Variable sampling intervals (VSI) control charts are one of the most applied types of the adaptive control charts and have shown to be faster than traditional Shewhart control charts in identifying small changes of concerned quality characteristics. While in the designing procedure of the VSI control charts the data or measurements are assumed independent normal observations, in real situations the validity of these assumptions is under... 

Different multivariate process capability indices are developed by researchers to evaluate process capability when vectors of quality characteristics are considered in a study. This paper presents two indices referred to as NCpM,and MCpM, in order to evaluate process capability in multivariate environment. The performance of the proposed indices is investigated numerically. Simulation results indicate that the proposed indices have descended estimation error and improved performance compared to the existing ones. These results can be important to researchers and practitioners who are interested in evaluating process capability in multivariate domain  

In some quality control applications, quality of a product or a process can be characterized by a profile defined as a functional relationship between a response variable and one or more explanatory variables. Many researchers have contributed to the development of linear and nonlinear profiles to monitor a process or product. However, less work has been devoted to the development of process capability indices in profile monitoring to evaluate process performance with respect to specification limits. This paper presents a process capability analysis when the quality characteristic of interest is represented by a linear profile. Simulation analyses along with a real case study in leather... 

Since the product quality of many industrial processes depends upon more than one dependent variable or attribute, they are either multivariate or multi-attribute in nature. Although multivariate statistical process control is receiving increased attention in the literature, little work has been done to deal with multi-attribute processes. In this article, we develop a new methodology to monitor multi-attribute processes. To do this, first we transform multi-attribute data in a way that their marginal probability distributions have almost zero skewness. Then, we estimate the transformed covariance matrix and apply the well-known T2 control chart. In order to illustrate the proposed method... 

In some quality control applications, processes consist of multiple components, stations or stages to finish the final products or the services. Some quality characteristics in each stage of these processes (called multistage processes) can be represented by a relationship between a response and one or more explanatory variables which is named as profile. In this paper, a general model is proposed for monitoring multivariate profiles in multistage processes. To this aim, the multivariate form of the U transformation approach is first used to remove the effect of the cascade property between the stages. Then, three control schemes are employed to monitor the parameters of multivariate simple...