Sharif Digital Repository

A mathematical model has been proposed for evaluation of velocity and temperature fields in hot forging operations for axisymmetric parts. The model can be applied to determine forging load, strain rate, strain and temperature distributions. In addition, the effects of temperature and strain rate on metal flow have been considered through simultaneous modelling of dynamic phase transformation within the deforming metal. Hot forging experiments have been carried out under different working conditions and the results have been compared with the predictions. A good agreement between the simulated and experimental results was found. © 2004 Elsevier Ltd. All rights reserved  

A relationship between ferrite grain size, cooling rate from austenitising temperature, austenitising time, and austenitising temperature is developed to predict the ferrite grain size of a low carbon steel. The coefficients of that relationship are determined experimentally. A Hall-Petch relationship is used to predict the yield stress and fracture stress from the predicted ferrite grain size. Considering the experimental results, maximum errors of 12-5% and 6·5% were found in the prediction of ferrite grain size and strengths, respectively  

A study has been made to determine the influence of the carbon content on the kinetics of dynamic and static recrystallization during and after hot deformation of carbon steels. For this purpose, single- and double-hit hot compression experiments at various strain rates and temperatures together with the Avrami-type kinetics equation and Bergstrom approach have been utilized to investigate recrystallization behavior. The results show that the apparent activation energy of hot deformation decreases with increasing carbon content and this phenomenon results in a faster dynamic recrystallization at high temperatures and/or low strain rates. Also, increasing carbon content leads to a higher rate... 

The technological and industrial needs for development of fully dense nanocomposites have led to significant advances in spark plasma sintering (SPS) technique and its enhanced forms. This technique has opened up a new prospect over carbon nanotube (CNT)-metal matrix nanocomposites (MMNCs) with superior physical or mechanical characteristics. To date, a large number of authentic papers have been published over this ongoing field, but have not been comprehensively reviewed. The pertinent research works cover some significant aspects of CNT-MMNCs requiring a concise review on (i) the potential phase transformations of pure CNTs and microstructure evolution; (ii) the novel approaches for... 

The inclusion of carbon nanotubes (CNTs) into metallic systems has been the main focus of recent literature. The aim behind this approach has been the development of a new property or improvement of an inferior one in CNT-dispersed metal matrix nanocomposites. Although it has opened up new possibilities for promising engineering applications, some practical challenges have restricted the full exploitation of CNTs’ unique characteristics. Non-uniform dispersion of CNTs in the metallic matrix, poor interfacial adhesion at the CNT/metal interface, the unfavorable chemical reaction of CNTs with the matrix, and low compactability are the most significant challenges, requiring more examination.... 

In recent years, there have been some endeavors in order to characterize and model Shape Memory Alloy (SMA) behavior both in tension and compression. However, the one-dimensional behavior of SMA has been mostly studied for the case of wire elements subjected to tension. The objective of this paper is to analyze the behavior of Ni-55.7% wt Ti SMA in tension, compression, and at various temperatures. The effects of cycling, annealing, and friction on the mechanical behavior of this material in compression are discussed as well and, where applicable, compared to those of tension. The compressed SMA rings are finally used as clamping-force actuators in loosed bolted joints. In the second part of... 

A study has been made to determine the influence of the carbon content on the kinetics of dynamic recrystallization and recovery as well as flow stress during hot deformation of carbon steels. For this purpose, single hit hot compression experiments at various strain rates and temperatures on two grades of carbon steel together with the Avrami-type kinetics equation and Bergstrom approach have been utilized. The results show that the apparent hot deformation activation energy decreases with increasing carbon content and this phenomenon results in a faster dynamic recrystallization and recovery and a lower flow stress at high temperatures and/or low strain rates in high carbon steels, while... 

In this paper the velocity and temperature fields during hot strip rolling are determined using a rigid-viscoplastic finite element method together with a microstructural model for handling dynamic phase transformation during hot deformation. Based on these fields, the strain distributions within the rolled metal at different positions in the deformation zone are estimated. The analysis is capable of considering the effects of metallurgical phase transformations as well as various process parameters such as initial strip temperature, rolling speed, lubrication on the strain inhomogeneity produced during the hot rolling process. To assess the reliability of the theoretical analysis, a... 

This paper presents a mathematical model for predicting the temperature distribution and austenite microstructural changes during hot rolling of steel bars and rod. The model is based on the finite element method for evaluating the temperature distribution and Wusatowski approach to determine the strain field within the deformation zone. Also, by employing double and single hit hot compression experiments, the kinetics of dynamic and static recrystallization of a low carbon steel are determined to predict the flow stress as well as the phase changes in austenite range during and after the hot rolling process. To deal with the correlation between the metal flow and thermal behaviour and... 

316L stainless steel is widely used as cathode blank in copper electrorefining. These cathode blanks become distorted through the cathode stripping in the cathode stripping machine and must be straightened before using again. After several times repeated cold straightening, the cathode blank spring backs to its distorted position during electrorefining resulted in short circuits and current efficiency decreases. The objectives of this study were to: i) investigate the cathode blank spring back behavior and properties; ii) propose a solution adhere to the subject. To achieve these goals, more than 20 samples are selected and cut into small pieces to simulate the cold straightening process.... 

The mathematical modeling of a bolted joint with a Shape Memory Alloy (SMA) actuator ring is presented. In this way, phase transformation, constitutive and displacement compatibility equations are used. The obtained model is utilized to show how the application of the SMA actuator ring in the bolted joint can help the joint to recover a significant amount of its lost clamping force. The model is run using the experimental data obtained for the Ni-55.7%wt Ti SMA in the companion paper (Part 1). The mechanical properties of SMA are calculated using the mentioned equations and compared to the experimental findings. It is observed that the final clamping force obtained theoretically is close to... 

In the present study, a mathematical model has been developed to evaluate temperature and strain fields as well as dynamic and static microstructural changes during the nonisothermal forging process. To do so, a finite element analysis and a microstructural model based on Bergstrom's model have been coupled for predicting temperature history, velocity and strain fields as well as phase transformations within the metal during and after hot forging. To verify the results of the model, theoretical predictions for loadstroke behavior and austenite grain size have been compared with experimental results for two grades of steel  

In this paper, the effect of aluminum content on the formation mechanism, volume fraction, morphology and particle size distribution of graphite has been investigated. Addition of aluminum on ductile iron causes some fundamental changes in iron-carbon phase-diagram and as a result, improves the graphite formation during eutectic transformation. The results reveals that aluminum compounds have been formed in the core of graphite nodules, thus aluminum plays an important role in the formation of graphite nodules. Furthermore, it is indicated that an increase in the aluminum content also leads to an increase in the number of graphite nodules and a decrease in the nodules size. By using EPMA,... 

Nickel titanium shape memory alloys (NiTi-SMAs) were successfully produced from elemental Ni/Ti powders by powder metallurgical method and then subjected to age treatment. Microstructure was examined by SEM and XRD and phase transformation temperatures were measured by dilatometric method. The phase transformation temperatures increased with both duration and temperature of the age treatment. The porous product exhibited desirable shape memory effect. © 2009 Elsevier B.V. All rights reserved  

Most devices based on shape memory alloys experience both finite deformations and non-proportional loading conditions in engineering applications. This motivates the development of constitutive models considering finite strain as well as martensite variant reorientation. To this end, in the present article, based on the principles of continuum thermodynamics with internal variables, a three-dimensional finite strain phenomenological constitutive model is proposed taking its basis from the recent model in the small strain regime proposed by Panico and Brinson (J Mech Phys Solids 55:2491-2511, 2007). In the finite strain constitutive model derivation, a multiplicative decomposition of the... 

Graphitization in steels is a subject which has been studied temporarily in past decades. The importance of this phenomenon is due to the fact that graphite formation in steels can ease machining treatment and increase cold-work capability of steels. Weight reduction of the parts and the dedicated bioenvironmental properties of these steels are considered as a valuable replacement for lead containing steels for researchers. Anyway there has been always the assumption that this operation is long and not economically cost effective. For this reason due to the different conditions of applied heat treatments, the effects of the temperature and the time period of heat treatment on the... 

The phase field approach (PFA) for the interaction of fracture and martensitic phase transformation (PT) is developed, which includes the change in surface energy during PT and the effect of unexplored scale parameters proportional to the ratio of the widths of the crack surface and the phase interface, both at the nanometer scale. The variation of these two parameters causes unexpected qualitative and quantitative effects: shift of PT away from the crack tip, "wetting" of the crack surface by martensite, change in the structure and geometry of the transformed region, crack trajectory, and process of interfacial damage evolution, as well as transformation toughening. The results suggest...