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The uniaxial viscosity and sintering stress of WC-10Co-0⊙ 9VC (wt-%) were obtained by a loading dilatometer as functions of fractional density (0⊙ 64< ρ< 0⊙ 93) and temperature (1084< T< 1297° C) according to a Newtonian constitutive law commonly used to simulate sintering. The viscosity is suggested to follow In η= a+ Q/RT+ bρ with the values of a= 52⊙ 3±4⊙ 5 and b= 16⊙ 8±0⊙ 2. Q reflects the temperature dependence of η and estimated to be 502±52 kJ mol-1. The sintering stress exhibited almost a constant value in the range of 0·05–0·4 MPa. It is shown that Rahaman's model best fits the experimental results. This paper describes experiments performed on nanostructured WC–Co feedstock to... 

Ceramic suspensions were prepared from an alumino-silicate powder, polyethylene wax (PE-wax) as binder with additions of stearic acid (SA). The ceramic powder consisted of mullite, corundum and tridymite phases. The organic binders contained 3 to 8 wt.% ethylene-vinyl acetate (EVA) and were filled with various volume fractions of ceramic powder. The yield stresses of suspensions were estimated using shear stress-shear rate data measured at 90-120 °C. The addition level of EVA was shown to have a considerable effect on the yield stress of suspensions. The effect of EVA on the flow parameters was also investigated over the temperature range of 90 to 120 °C. It was shown that the addition of 5... 

In this paper, an investigation of bi-material parts produced by a two-component metal injection moulding process is presented. The compatibility of different materials for this process was evaluated by sinter dilatometry, taking into account the effects of powder particle size, powder loading and use of master alloys on the sintering behaviour. In a second step, sample material joints of 316L / H13, 316L / 17-4PH and 316L / iron were moulded, debinded and sintered together. The interfaces obtained were examined by optical microscopy and SEM. The diffusion of alloying elements across the interfaces was shown as a function of sintering temperatures. Changes in microstructures and chemical... 

A rapid wax injection tool of a gearbox shift fork was designed, simulated, and manufactured using rapid prototyping and rapid tooling technology to save time and cost of producing wax models used for the investment casting process. CAE simulation softwares, in particular, MoldFlow, are used to get wax injection moulding parameters such as filling parameters, temperature profiles, freeze time, speed, and pressure. The results of this research were compared with conventional wax model production methods. The criteria of such comparison were based upon parameters such as time, cost, and other related characteristics, which resulted in saving of 50% in time and 60% in cost. In this research,... 

In this work, cristobalite crystallization and its effects on mechanical and chemical behaviour of injection moulded silica-based ceramic cores were investigated. In order to simulate casting process condition, the sintered samples at 1220 °C were also heated up to 1430 °C. Flexural strength test was carried out on both sintered and heat treated samples. Chemical resistance of the cores was evaluated by leaching the samples inside 43. wt% KOH solution at its boiling point. Phase evolution and microstructure were investigated by thermal analyses (DTA and DSC), X-ray diffraction (XRD), scanning electron microscopy (SEM) and optical microscopy (OM). Results showed that cristobalite was... 

The uniaxial viscosity and sintering stress of WC-10Co-0·9VC (wt-%) were obtained by a loading dilatometer as functions of fractional density (0·64<ρ<0·93) and temperature (1084