Sharif Digital Repository

In this study, a hybrid model is presented to predict the dislocation density and strength evolution of the rheoforged non-dendritic A356 alloy during multi-directional forging. Regarding the characteristics of non-dendritic A356 alloy, combination of Shear Lag and Nes models is used for the eutectic structure, and Nes model is used for the α-Al globular phase. The aspect ratio variations of Si particles in eutectic structure during 3 passes of multi-directional forging do not change the model predictions, significantly. Model predictions on shear stress are in good agreement with experimental results of shear punch test  

To investigate the flow stress evolution in further straining of severely deformed Al sheets, a comprehensive model which considers both mechanical and metallurgical alterations is needed. In this study, constrained groove pressing (CGP) as a severe plastic deformation method, and a flat rolling process for further straining are utilized. Using basic mechanical models, strain and strain rate were calculated for this process. Dislocation density and flow stress evolutions were predicted by utilizing initial mechanical data, considering the ETMB (Y. Estrin, L. S. Toth, A. Molinari, and Y. Brechet) dislocation density model. Based on these model predictions, the combination of the CGP process... 

5083 aluminium (Al) alloy materials have extensive structural applications in transportation industries because of their high strength-to-weight ratio and corrosion resistance. However, under conventional fusion weldings, these materials are limited by their porosity, hot cracking, and distortion. Herein, friction stir welding (FSW) was performed to join a similar AA5083 alloy. A post-weld cold-rolling (PWCR) process was applied on joint samples at different thickness-reduction percentages (i.e., 10%, 20%, and 40%) to identify the effect of strain hardening on the microstructure and mechanical properties of the friction-stir-welded joint of AA5083 while considering the serration-flow... 

A novel method is proposed in order to find the kinetics of dynamic recovery in the form of Avrami relation using hot flow curves. The relation is derived on the basis of variation of dislocation density with strain. The model is applied on an Al-Mg alloy  

An approach composed of the thermodynamics-based dislocation model and the Taylor theory is used to investigate the evolution of microstructure and flow stress during high-pressure torsion (HPT). The incremental temperature rise is considered through the modelling of HPT. The temperature can affect the annihilation of dislocations and thus the dislocation density. The model predicts the dislocation density, sub-grain size and flow stress during HPT. The modelling results are compared with the experimental data and the modelling results without considering the incremental temperature rise. A remarkable agreement is observed between the modelling results with considering the temperature rise... 

In order to investigate the dislocation structure and flow stress evolution of Al-SiCp composite during ARB process, a comprehensive model which describes the evolution of dislocation density is needed. Dislocation density, microstructure and flow stress evolution of Al-SiCp composite are predicted considering the ETMB model, strain and strain rate achieved from the mechanical model of ARB process and shear modulus calculated from the composite model. In addition, models' parameters such as dislocation generation parameters are modified due to the effect of SiC particles. The predicted results are in good agreement with experimental data  

In this study both the quench aging and static strain aging kinetics of a 6082 Al alloy were investigated at a temperature range of 130-200°C using the Vickers hardness and tensile test. The activation energy and dislocation density were determined at different stages of the aging phenomenon. The former was used to analyse the kinetics of aging and the latter to interpret the competition of strengthening and recovery mechanisms during aging. It is shown that different activation energies are achieved depending on the aging time and temperature relating to formation of appropriate precipitates at different stages of aging. Moreover, it is revealed that prestrain reduces the activation energy.... 

In order to investigate the evolution of microstructure and flow stress during non-isothermal annealing, aluminum samples were subjected to strain magnitudes of 1, 2 and 3 by performing 2, 4 and 6 passes of multi-directional forging. Then, the samples were non-isothermally annealed up to 150, 200, 250, 300 and 350 °C. The evolution of dislocation density and flow stress was studied via modeling of deformation and annealing stages. It was found that 2, 4 and 6 passes multi-directionally forged samples show thermal stability up to temperatures of 250, 250 and 300 °C, respectively. Modeling results and experimental data were compared and a reasonable agreement was observed. It was noticed that... 

A new integrated physically based constitutive model was developed for an age hardenable Al- Mg-Si alloy. The kinetics of precipitation during various stages of aging was modelled. The precipitate features consisted of particle radius and volume fraction obtained from the kinetics model, which was used to compute the alloy yield strength/hardness. A published multiinternal variable workhardening model was improved to take into account the effects of solute solution and precipitates on the alloy hardening capacity after performing different cycles of aging treatment. The flow curves and hardness predicted by the model were in good agreement with the experimental results. The model is able to... 

The deformation behavior of solid solution-treated AA6061 tubes in a novel severe plastic deformation process named Tube Channel Pressing has been assessed. In order to do so, an analysis based on the finite element method and dislocation density model is utilized, and microhardness measurement is carried out to verify the trends of analysis results. By comparing FEM results with experimental data, the optimized geometrical parameters controlling the deformation behavior of the tube in tube channel pressing are determined to obtain the best strain homogeneity and minimum dimensional changes in tube  

Two-internal variable thermodynamics model is presented to investigate the evolution of microstructure and flow stress during severe plastic deformation. Previous studies have shown that due to heterogeneous distribution of dislocations during severe plastic deformation, the use of multivariable models is needed. In this regard, a two-internal variable model is presented. In the present paper, the dislocation densities in the subgrain boundaries and interiors are considered as internal variables. The model uses general laws of thermodynamics and describes the evolution of the dislocation densities on the basis of parameters such as the self-diffusion activation energy and the stacking fault... 

Equal channel angular pressing (ECAP) was used before and after various aging treatments in order to strengthen a commercial 6082 Al alloy. Experiments were carried out to study the strengthening of the alloy due to pre and post-ECAP aging treatment. It was found that aging before and after ECAP processing is an effective method for strengthening of the alloy. An increase in both strength and ductility of the ECAPed specimen was achieved via appropriate post-aging treatment. This was in such a manner that for maximal strengthening, post-ECAP aging is best conducted at temperatures lower than those usually used for aging if prior work hardening is not undertaken. Pre-ECAP aging was also... 

A unified model composed of the flow function model, dislocation model and Taylor theory is used to investigate the evolution of dislocation density, cell size, and strength of tantalum during ECAP process. From the flow function model, strain and strain rate distributions are achieved and then using a modified version of three-dimensional ETMB model, the dislocation density, cell size, and strength are predicted. The predicted dislocation density, cell size, and strength are compared with the experimental data and a remarkable agreement is obtained. In addition, the effect of dynamic recovery on the strength of the processed tantalum is modeled and compared with other materials. © 2008... 

Using a mechanical model and dislocation density based model, the evolutions of dislocation density and flow stress of pure copper during constrained groove pressing (CGP) process are investigated. In this regard, the strain and strain rate are achieved from the mechanical model and then input into the dislocation model. To verify the predicted flow stress, the process of constrained groove pressing is performed on the sheets of pure copper from one to three passes. The predicted flow stresses are compared with the experimental data and a good agreement is observed. Also, it is found that during the straining of the copper sheet in CGP process, the dislocation density and strength dropping... 

The main goal of high-pressure torsion (HPT) process is to reduce the grain size. Experiments have shown that this aim is achievable, but there is a limit in reducing the grain size. The present paper investigates this limit through a thermodynamics-based model. However, this was investigated by other researches through dislocation density-based model. At first, the validity of the model in description of the limiting grain size obtainable by HPT of different materials is examined. Then, the influence of inherent material parameters is investigated. Finally, the present results are compared with those obtained by equal channel angular pressing. © 2019, © 2019 Institute of Materials, Minerals... 

Low carbon steel sheets are subjected to severe plastic deformation (SPD) via constrained groove pressing (CGP) up to five passes. As a result of this process, strain magnitude up to 5?8 is imposed to the sheets, which leads to grain size of 225 nm. These nanostructured steel sheets, due to their high dislocation density and ultrafine microstructure, are very sensitive to heating. In the present study, recovery, recrystallisation and ferrite to austenite phase transformation phenomena for the SPD steel are investigated using differential scanning calorimetry method. The results show that with increasing the strain in steel sheets, the deformed stored energy (released through recovery and... 

In this study the influence of precipitates on the mechanical properties and plastic anisotropy of an age hardenable aluminum alloy during uniaxial loading was investigated using crystal plasticity modeling. The kinetics model of Myhr et al. was used to obtain the solute and precipitate features after different cycles of aging treatment. The amounts of solute, precipitate size and volume fraction, and dislocation density varying during deformation, were used to calculate the slip system strength. An explicit term was obtained based on the elastic inclusion model for the directional dependency of internal stress developed by non-shearable rod shape precipitates. Also, a dislocation evolution...