Sharif Digital Repository

Corrosion of mild steel in aqueous solutions containing carbon dioxide was modelled under condition that protective iron carbonate films formed on the steel surface. In this model, the film form on the steel surface due to precipitation of iron carbonate from saturated solution. The precipitation of iron carbonate produces a porous layer on the steel surface, reducing the diffusion of species toward the steel surface. If the precipitation rate is high, the porosity decreases and the mass transport becomes slower. Therefore, formation of protective layers on the steel surface reduces the corrosion rate. In this case, the corrosion processes are controlled with diffusion of species. The model... 

An important aspect of corrosion prediction for oil/gas wells and pipelines is to obtain a realistic estimate of the corrosion rate. Corrosion rate prediction involves developing a predictive model that utilizes commonly available operational parameters, existing lab/field data, and theoretical models to obtain realistic assessments of corrosion rates. This study presents a new model to predict corrosion rates by using artificial neural network (ANN) systems. The values of pH, velocity, temperature, and partial pressure of the CO2 are input variables of the network and the rate of corrosion has been set as the network output. Among the 718 data sets, 503 of the data were implemented to find... 

One effective method for preventing corrosion of steel reinforcement and improving the mechanical properties of concrete is changing the physical nature of concrete by adding different materials. In this study, we have used polypropylene fibers as an additional material. We have compared the corrosion rate of rebar using different volume ratios and sizes of polypropylene fibers. Reinforcement potential increased as the amount of fibers increased from 0 to 2 kg m -3. The polypropylene fibers delay the initial corrosion process by preventing cracking, thereby decreasing permeability of the concrete. In addition, the corrosion rate of concrete samples made with Kish Island coral aggregate was... 

Hot corrosion is a serious problem in gas turbines due to poor quality fuels which contain Na, V, S and Cl. To resolve the problem, Cr-aluminide was coated on IN-738LC superalloy with a two steps pack cementation process. Oxidation behavior and near-surface microstructure of the coating showed consecutive increase in destruction by exposition to Na2SO4, 75Na2SO4 + 25 V2O5 and 70Na2SO4 + 25 V2O5 + 5NaCl (wt.%). Kinetic studies indicated parabolic corrosion rate in salt-less samples due to diffusion. Similar expression for salt-covered samples was assessed for oxide dissolution. Plate-like, broken-plate-like and cauliflower-like morphologies attributed to the corrosion products were observed... 

Underground pipelines are important infrastructure for transporting energy resources, particularly water and oil. Due to the high risk of damage and possible consequences, close monitoring of pipelines is a serious challenge for researchers and decision makers. Piezoelectric sensors/actuators are being used to monitor the physical characteristics of pipelines, including corrosion and crack. Piezoelectric ceramics as transmitters and/or receivers are connected to data concentrators in order to monitor the defects in pipelines. The performance and accuracy of this system highly depends on the accurate interpretation of the received electrical signals due to changing mechanical fields. However,... 

In order to improve titanium corrosion behavior, we can increase the thickness of oxide layer on titanium surface during anodizing process and by electrochemistry. In this research, self-color anodizing of Ti in sulfuric acid was done, and anodizing layers were created in different colors. The highest value of chromaticity was 37.8 for the anodized sample in 10 V, and the lowest value was 8.6 at 15 V. The oxide layer thickness was calculated by optical method (light refraction). The anodic film thickness increased by increasing the anodizing voltage. The highest thickness of anodic film was 190 nm in sulfuric acid solution for the anodized sample in 80 V. Corrosion resistance of anodized Ti... 

The effect of some inhibitors consisting of sodium nitrite (NaNO 2), sodium nitrate (NaNO 3), sodium molybdate (Na 2MoO 4), and sodium silicate (Na 2SiO 3) on the corrosion behavior of aluminum alloy 3303 (UNS A93303) in a water and ethylene glycol (C 2H 6O 2) mixture was investigated. In the first part, the tests were established without any galvanic coupling. In the second part, the tests were established with galvanic connections between the aluminum alloy and mild steel, stainless steel, copper, brass, and solder. Results show that the best corrosion inhibitor in both situations is sodium nitrate, according to its abilities to reduce corrosion rate, passivate the aluminum surface, and... 

In this study, fatigue, corrosion fatigue and electrochemical behaviors of butt-welded A106-B steel pipes were investigated. These pipes were subjected to mechanical and thermal cyclic stresses due to the internal pressure fluctuations and cooling-heating cycles. Residual stress measurements were carried out for three different depths through the thickness and were correlated to the microstructural observations and microhardness measurements. Results showed that the maximum tensile residual stresses existed at the boundary of weld metal and base metal because of the contraction-expansion effects resulting from phase transformations and cooling rate differences. Fatigue fractures occurred at... 

Nickel-titanium (NiTi) shape memory alloys have been widely used as implant materials, due to their superior shape memory properties and similar mechanical behavior to bone tissue. The presence of nickel on the surface of nickel-titanium alloy and release of this ion in the body environment will result in some allergic reactions. In current study, we used shot pinning process to produce nanocrystalline nickel-titanium alloy with increased corrosion resistance. Field emission scanning electron microscopy (FE-SEM), x-ray diffraction (XRD) analysis, and atomic force microscopy were employed to investigate the surface features of samples. The quantitative chemical analysis of NiTi and modified... 

HAp and HAp/ZrO2 composite coatings were successfully electrodepesited on 316L stainless steel substrates in the solutions containing ZrO2 particles at different concentrations. The effects of ZrO2 content on characteristics of the coatings were investigated using X-ray diffraction (XRD), Fourier transform infrared spectra (FT-IR), scanning electron microscopy (SEM) and bonding strength test. Polarization and electrochemical impedance spectroscopy measurements were carried out in order to evaluate corrosion behavior of the coatings. In-vitro test in SBF and further SEM observations were performed to examine bioactivity of the coatings. HAp/ZrO2 composite coatings showed better... 

In this communication, a hybrid model based on Least Square Support Vector Machine (LSSVM) was constructed to predict CO2 corrosion rate. The input parameters of the model are temperature, CO2 partial pressure, flow velocity and pH. The data used for training and testing of the developed model are 612 and 109 data, respectively. In order to benefit LSSVM from Kernel learning, we compared three kernel functions to select the most efficient one. Furthermore, Coupled Simulated Annealing (CSA) optimization technique was adapted to choose the best optimal values of the model parameters. The results elucidate that Gaussian Kernel functions is the desired function which can afford high accuracy for... 

In this study, a novel nanocomposite thin film of Zn–SiO2 is considered. The thin film is a viable alternative for higher abrasion-resistant coatings. DLS technique revealed that the nanoparticle size is to be below 10 nm, and FE-SEM showed particle size to be below 17 nm in the obtained coating. The coating was found to be highly adhesive with an amorphous structure and hardness value above 1000HV. Corrosion resistance studies using linear polarization technique revealed that this unique nanocomposite has a lower corrosion rate than hot-dip galvanized steel at higher positive potentials. A conclusive mechanism for corrosion and erosion improvement has been proposed. Graphical Abstract:... 

In the present work, nano-composites of Ni-P-SiO2-Al2O3 were coated on AZ91HP magnesium alloy. The surface morphology of the nano-composite coating was studied by field emission scanning electron microscopy (FESEM). The amount of SiO2 in the coating was determined by energy-dispersive analysis of x-ray (EDX), and the crystalline structure of the coating was examined by x-ray diffractometer (XRD). All the experiments concerning the corrosion behavior of the coating carried out in 3.5 wt.% NaCl solution and evaluated by electrochemical impedance spectroscopy (EIS) and polarization technique. The results showed that an incorporation of SiO2 and Al2O3 in Ni-P coating at the SiO2 concentration of... 

In the present work, nano-composites of Ni-P-SiO2-Al2O3 were coated on a 6061 aluminum substrate. The surface morphology of the nano-composite coating was studied by field emission scanning electron microscopy (FESEM). The amount of SiO2 in the coating was determined by Energy Dispersive Analysis of X-Ray (EDX) and the crystalline structure of the coating was examined by X-ray diffractometer (XRD). All the experiments concerning the corrosion behavior of the coating carried out in 3.5%wt NaCl solution and evaluated by electrochemical impedance spectroscopy (EIS) and polarization technique. The results showed that an incorporation of SiO2 and Al2O3 in Ni-P coating at the SiO2 concentration of... 

Magnesium alloys are considered as potential biodegradable biomaterials in hard tissue implants. However, the fast degradation rate of these alloys in the biological environment causes failure of the implant just prior to the desirable time. In the present work, in order to decrease and curb the bio-corrosion rate of AZ91D Magnesium alloy, zirconia, which is classified as a biocompatible ceramic, was coated on the alloy surface through electrophoretic deposition (EPD) technique. The effects of alterations in the EPD parameters such as current density, duration time and ZrO2 particles concentration on coating properties including thickness, morphology and adhesion were then characterized.... 

In this study, nanostructured biodegradable pure Zn, Zn-4 wt. % Mn and Zn-24 wt % Mn alloys were produced by 20 h mechanical alloying and consequent cold pressing and sintering. Structural evolutions were investigated using the X-ray diffraction technique. Also, the microstructure was characterized by scanning electron microscopy. The effects of alloy composition on density, mechanical properties, corrosion behavior in Hank's solution, cell viability and cell attachment were investigated. Crystallite size of the synthesized alloys after 20 h of milling reached to less than 40 nm and remained less than 80 nm after consolidation and sintering for 1 h. Alloys contain MnZn13 as second phase...