Sharif Digital Repository

This article reports experimental results on laser sintering of A356 aluminum alloy and A356/SiC composite powders. Effects of scan rate, sintering atmosphere, hatch spacing, and SiC volume fraction (up to 20%), and particle size (7 and 17 μm) on the densification were studied. The phase formation and microstructural development were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM) coupled with energy-dispersive X-ray spectroscopy (EDS). Laser sintering under argon atmosphere exhibited higher densification compared to nitrogen. A faster sintering kinetics was observed as the scan rate decreased. Except at a low SiC content (5 vol%), the composite powders exhibited... 

In the present research, weld pool geometry, thermal cycle, temperature and velocity fields during gas tungsten arc welding of aluminum alloys were predicted by solving three-dimensional equations of conservation of mass, energy and momentum under steady-state conditions. Welding experiments were then conducted on several samples with different thicknesses and chemical compositions. The geometries of the weld pools as well as the thermal cycles were measured. It is found that the calculated geometry of the weld fusion zone and the weld thermal cycles are in good agreement with the corresponding experimental results. In addition, the magnitude of the maximum velocities under different... 

Through tearing test, the absorbed energy of a low carbon steel and an Al-Mg alloy sheets are compared. The tests are carried out quasi-statically using the wedge tools with different angles. Also, the effects of the inclination angle of sheet to vertical and angle between normal to sheet and edge of wedge are investigated on the energy absorption of both the steel and aluminum alloy. The results show that with increasing the later angles, the absorbed energy is decreased and with increasing the wedge angle, the energy is increased. Comparing the absorbed energy of the sheets with the same thicknesses, it is found that the energy absorption of the steel is higher than that of the aluminum... 

In order to increase the cross-tension to the tensile-shear peak load ratio, aluminum clad steel sheet produced by roll bonding, was used for resistance spot welding to Al-Mg aluminum alloy. The results showed that the weld nugget formed between the aluminum clad layer and Al-Mg base sheet was the load bearing area. Presence of the metallurgical bond between the steel sheet and the aluminum clad layer led to the formation of the Al/Fe intermetallic compound with the thickness less than ∼3.5 μm. This narrow intermetallic layer did not play a detrimental role in the weld strength and therefore, the cross-tension to the tensile-shear peak load ratio reached up to ∼0.5 at the maximum... 

The accumulative roll bonding process was carried out on an AA3003 aluminum alloy sheet up to eight cycles. The electron backscattering diffraction (EBSD) method was employed to investigate the microtextural development in the ARB processed sheets. The results indicate that with increasing the number of cycles, the overall texture intensity increases even up to the eighth rolling pass and a strong texture develops. The main textural components are the copper and Dillamore components of which the intensities increase with increasing number of cycles. Measurement of microhardness and lamellar spacing of grains in the processed sheets revealed that the presence of second phase particles in this... 

This research investigates the relationship between the microstructures of thermomechanically affected zone (TMAZ) and heat input in friction stir welding (FSW) of 5086 aluminum alloy. First, welding heat input has been predicted using a three-dimensional finite element analysis; then, welding experiments have been carried out on annealed and work-hardened conditions to study the developed microstructures and the mechanical properties of the welded metal. The results show that the temperature field in the FSW process is asymmetrically distributed with respect to the welding line. Also, both experimental and predicted data illustrates that peak temperatures are higher on the advancing side... 

In this work, thermo-mechanical behavior of an aluminum alloy during gas tungsten arc welding (GTAW) is studied using a three-dimensional mathematical model. The model can be employed to determine residual stresses and their distribution after the welding operation. The effects of the strain hardening and the temperature dependency of material properties have also been considered in the calculations. Model validation has been performed using experimental measurements of residual stress by means of hole-drilling technique. The measurements have been carried out at the heat affected zone (HAZ) and base metal next to the welding line. In addition, microstructural observations have been made to...