Sharif Digital Repository

In this study, the kinetics of aging in AA6061 and AA6061 with 5% volume fraction SiCp were studied and compared. The composite was first produced and homogenized using stir casting technique followed by hot extrusion with the ratio of 18:1. Then, both AA6061 and the composite were aged at three different temperatures including room temperature, 170 °C and 240 °C, while mechanical properties during aging were evaluated employing hardness measurements and tensile testing. Moreover, in order to assess the effect of plastic deformation on the kinetics of aging, a series of samples were first deformed by equal-channel angular pressing immediately after solution treatment and then aged in the... 

Effect of deformation path change on the static strain aging of low carbon steel was studied in this work. In the first stage, strip samples were subjected to cold rolling processes under different paths with the same total reduction in thickness while the deformation behaviors of the rolled samples were also evaluated using a mathematical analysis. Then, cold-rolled strips were aged in room temperature up to 45 days while hardness and tensile evaluations were performed to assess the mechanical properties of the as-rolled and the aged samples. Finally, the influence of rolling pass schedule on the subsequent strain aging phenomenon was investigated by means of the experimental results and... 

Mechanical properties, microstructural events, residual stresses, and aging behavior of friction stir-welded AA6061-T6 were investigated in this work. Microstructural and mechanical characterizations of the friction stir-welded joints in as-welded and post-welded conditions were made by means of optical metallography, transmission electron microscopy, X-ray diffraction for determination of residual stresses, tensile testing, and hardness measurements. It was found that weld strength and hardness variations after welding are mainly dependent on the imposed heat input per unit length. Besides, the kinetics of natural aging in the welded samples was found to be noticeable within the first 14... 

A thermo-mechanical model has been developed for modeling of hot extrusion processes. Accordingly, an admissible velocity field was first proposed by means of stream function method and then, extrusion pressure as well as temperature variations within the metal and the die were predicted employing a combined upper bound and Petrov-Galerkin finite element analysis. In order to evaluate the model predictions, hot extrusion of AA6061-10%SiCp was considered under both isothermal and non-isothermal conditions and the predicted force-displacement diagrams under various extrusion conditions were compared with the experimental ones and reasonable consistency was found between the two sets of results... 

Thermal behavior and require power in hot continuous strip rolling are predicted by means of a coupled finite element-upper bound approach. A thermal-finite element analysis is utilized to simultaneously determine temperature distributions within the work-piece and the work-rolls while an upper bound solution is employed at the same time to estimate the rate of heat of deformation and the required power in each rolling stand. The proposed model can be applied for determining thermal behaviors of the strip and the work-rolls in single and multi- pass rolling schedules while the effects of different parameters including initial temperature and rolling speed can be considered in the analysis.... 

In this work, the effects of rolling parameters, cooling media, and deformation path on mechanical properties and aging behavior of hot-rolled AA2017 were studied. First, hot-rolling experiments were conducted under different working conditions, and the rolled strips were then aged at room temperature for up to 57 days during which hardness and tensile tests were carried out to record the changes in the mechanical properties of the alloy. Furthermore, due to the importance of static recrystallization on subsequent aging behavior, the rate of recrystallization was also computed. To this end, a mathematical model was developed to predict thermomechanical responses during hot rolling using the... 

Purpose - The purpose of this paper is to propose a mathematical model to estimate required energy and temperature distribution during cold extrusion process. Design/methodology/approach - An admissible velocity field is generated based on stream function technique. Then, the required energy and the temperature distributions in the metal and the extrusion die are determined by a coupled upper bound-finite element analysis. Findings - To examine the proposed model, cold extrusion of AA6061-10%SiCp is considered and the predicted extrusion force-displacement diagrams in different reductions are compared with the experimental ones and reasonable agreement is observed. Furthermore, it... 

In this article, the effects of hot rolling parameters on static recrystallization, mechanical properties, and final microstructures of a low carbon steel have been investigated. A numerical analysis was first employed to determine distributions of temperature, strain, and strain rate during hot rolling and then the predicted results were combined with the additivity rule together with Avrami equation to evaluate the progress of non-isothermal static recrystallization after hot rolling. In the next stage, hot rolling experiments have been performed under different rolling conditions to assess the effects of rolling layout on microstructures and mechanical properties of the rolled steel. The... 

In this work, softening kinetics after cold rolling has been simulated using a coupled finite element-cellular automata model. Firstly, a two-dimensional rigid plastic finite element analysis has been developed to assess strain field and the stored energy accumulation during cold rolling as well as the initial condition of the mesoscopic model. Then, the cellular automata scheme has been employed to calculate the progress of static recrystallization at a given temperature while a dislocation-base model was simultaneously utilized to consider the effect of recovery on static softening process and final microstructures. The model has been examined on isothermal annealing of cold rolled AA5052... 

Flow behavior of two grades of steel including a high silicon (HS) steel and a plain low carbon steel as the reference were considered in this work. Tensile testing at temperatures varying between 25 and 550 °C and different strain rates in the range of 4×10-5 to 0.1 s-1 were conducted and the mechanical properties, such as elongation at fracture point and strain rate sensitivity were then determined. It is observed that for both steels, dynamic strain aging occurs in the employed deformation conditions, however, the region of serrated flow and the type of the serration were somehow different. For the case of the HS steel, the serrated flow region is shifted to the higher temperatures and... 

A mathematical model was developed to assess thermomechanical behavior of work rolls during warm rolling processes. A combined finite element analysis-slab method was first developed to determine thermal and mechanical responses of the strip being rolled under steady-state conditions, and then, the calculated roll pressure and temperature field were utilized as the governing boundary conditions for the thermomechanical problem of the work roll. Finally, the thermomechanical stresses within the work rolls were predicted by a thermoelastic finite element approach. The results of the model indicate that, in warm strip rolling, thermal and mechanical stresses developed in the work rolls are... 

In this article, the finite element and cellular automata models are coupled to determine static recrystallization kinetics after cold deformation of low carbon steels. The deformation analysis is first performed to predict the strain, stress, and stored energy distributions within the deformed steel employing the finite element software, ABAQUS. Then, the kinetics of static recrystallization and distribution of recrystallized grain size are evaluated by means of a cellular automata model together with the stored energy calculated by the deformation analysis. To examine the predictions, the experimental results of recrystallized fractions and grain sizes after cold side-pressing of low... 

This study concentrates on the effects of weld sequence and welding fixtures on distribution and magnitude of induced arc welding residual stresses built up in butt-joint of Gas Tungsten Arc Welding (GTAW) AA5251 plates. Aluminum plates have been welded under different welding conditions and then, longitudinal and transverse residual stresses were measured in different points of the welded plates employing hole-drilling technique. The results indicate that welding sequence significantly alters the distributions of both longitudinal and transverse residual stresses while the changing in the weld sequence leads to 44% decrease in longitudinal residual stress. Besides, both the geometry of weld... 

In this paper, a thermo-mechanical model has been used to predict the temperature history and residual stress distribution in gas tungsten arc welding of AA5251 plates. This model has also been utilized to estimate the residual stresses under different welding sequences, while in the model the effect of temperature on material properties were taken into account. In order to verify the predictions, residual stresses within the welded samples and weld pool geometry were experimentally measured employing hole drilling and macro-examination of weld cross-section, respectively. The comparison between numerical and experimental data shows a reasonable agreement. The predictions show that the... 

A coupled cellular automata and finite element model has been proposed to evaluate static recrystallization kinetics during non-isothermal annealing of cold deformed low carbon steels. The effects of various factors including heating rate, annealing temperature, and initial microstructures have been considered in the model to accurately predict the static recrystallization kinetics and the final microstructures. In order to examine the employed algorithm, the predicted results have been compared with the experimental observations and a good agreement was found between the two sets of results  

A mathematical model is proposed for the determination of the thermo-mechanical stresses in work-rolls during hot-strip rolling. The model describes the evolution of the temperature fields in the work-roll and in the work-piece, and in the latter the plastic heat generation is taken into account. The frictional heat generated on the contact surface is also included. The problem is treated in two steps. First, a numerical method is developed for the analysis of the coupled thermal problem of the temperature distributions within the work-roll and metal being rolled, while an admissible velocity field is employed to estimate the heat of deformation. In the second step, the finite-element method... 

A numerical approach has been developed based on the stream function technique and the finite element analysis to predict required power and temperature rise in wire drawing processes. An admissible velocity field is first proposed using a stream function and then power consumption in the wire drawing is optimized to achieve sensible and unique deformation geometry. In addition, the finite element method together with axi-symmetric Petrov-Galerkin algorithm is coupled with the deformation model to assess the temperature distribution in both the deforming wire and the die during the process. The work hardening effects are also considered in the model both in the deformation zone and on the... 

In the present research, the effect of residual stress distribution on the static strain aging (SSA) phenomenon in cold rolled steel was investigated. A three-dimensional model was employed to evaluate the residual stress distributions within the rolled strips, and hole drilling experiments were also performed to verify the data obtained from the mathematical model. Hardness and tensile tests were then performed on the cold rolled samples at different temperatures and aging periods, and the results of these tests were utilised to assess SSA behaviour after different rolling programs. The results show that SSA occurs within the cold rolled steel in the employed aging period, and its kinetics... 

A finite element analysis was developed to determine thermomechanical behaviours of strip and work-roll during cold rolling process under practical rolling conditions. The velocity field was first obtained using a rigid-plastic finite element formulation and then it was used to assess the strain and stress distributions within the strip and at the same time, a thermal finite element model based on streamline upwind Petrov-Galerkin scheme was employed to predict temperature distribution within the metal being rolled. In the next stage, the predicted temperature and stress fields at the contact region of strip/work-roll were employed as the boundary conditions to evaluate the thermomechanical... 

The purpose of this work is to assess the effect of welding fixtures on distributions and values of residual stresses during Gas Tungsten Arc Welding (GTAW). The butt-joint GTAW of AA5251 plate is investigated using a transient thermo-mechanical analysis performed by the finite element program, ABAQUS. The model considers two different welding conditions including unconstrained and perfectly constrained conditions while macro examination and residual stress measurements by implementing hole drilling techniques are utilized to evaluate the predictions. The results show that the utilizing of a welding fixture alters the temperature field within the plate being welded and the depth of the weld...